HVAC systems and methods with refrigerant leak detection

Patent metadata

Field	Value
Publication number	US-9879871-B2
Application number	US-201414304871-A
Country	US
Kind code	B2
Filing date	Jun 13, 2014
Priority date	Jun 13, 2014
Publication date	Jan 30, 2018
Grant date	Jan 30, 2018

Abstract

Systems and methods are disclosed that involve detecting a flammable refrigerant associated with a heating, ventilating, and air conditioning (HVAC) system. In one instance a damper covers an access port allowing a single sensor to monitor at least two separate spaces. In another instance, a multi-probe sensor allows a single sensor to monitor at least two separate spaces. Other systems and methods are presented.

First claim

What is claimed:

1. An HVAC system for providing conditioned air to a first closed space, which is an interior of a building, wherein at least a portion of the system is disposed within a second closed space, the system comprising:
an HVAC unit comprising:
a return air duct,
a blower fluidly coupled to the return air duct for pulling air through the return air duct, a conditioning compartment fluidly coupled to the blower for receiving air therefrom to be treated, wherein the conditioning compartment is formed with a sampling port;
a damper for selectively covering and uncovering the sampling port in response to a damper-control signal;
a cooling unit fluidly coupled to the conditioning compartment for selectively cooling air therein, wherein the cooling unit comprises a flammable refrigerant, and
a delivery duct fluidly coupled to the conditioning compartment for discharging treated air from the conditioning compartment into the first closed space;
a flammable-refrigerant detector disposed within the second closed space and positioned proximate the sampling port of the HVAC unit such that flammable refrigerant within the conditioned compartment would flow through the sampling port when the damper is open and onto the flammable-refrigerant detector, wherein the flammable-refrigerant detector is operable to produce a detection signal; and
a processing unit comprising at least one processor and at least one memory, the processing unit communicatively coupled to the flammable-refrigerant detector for receiving the detection signal therefrom and coupled to the damper for selectively providing the damper-control signal, wherein the processing unit is configured to open the damper when the blower is not operating and close the damper when the blower is operating.

2. The system of claim 1 , wherein the processing unit is further communicatively coupled to the blower to receive an operational-status signal from the blower, and wherein the at least one processor and at least one memory are configured to perform the following steps:
receive the operational-status signal from the blower;
open the damper when the operational-status signal from the blower indicates that the blower is not operating; and
close the damper when the operational-status signal from the blower indicates that the blower is operating.

3. The system of claim 1 , wherein the processing unit is further communicatively coupled to the blower to receive an operational-status signal from the blower, and wherein the at least one processor and at least one memory are configured to perform the following steps:
receive an operational-status signal from the blower;
open the damper when the operational-status signal from the blower indicates that the blower is not operating;
close the damper when the operational-status signal from the blower indicates that the blower is operating;
monitor the detection signal from the flammable-refrigerant detector; and
send an alert when the detection signal is indicative of a flammable component at least equal to an alert threshold.

4. The system of claim 3 , further comprising:
a display disposed within the first closed space, wherein the display is communicatively coupled to the processing unit; and
wherein display is operable to receive the alert from the processing unit and provide a sensory alert.

5. The system of claim 3 , further comprising:
a display disposed within the first closed space, wherein the display is communicatively coupled to the processing unit;
wherein display is operable to receive the alert from the processing unit and provide a sensory alert, wherein the sensor alert is a visual alert.

6. The system of claim 3 , further comprising:
a display disposed within the first closed space, wherein the display is communicatively coupled to the processing unit;
wherein display is operable to receive the alert from the processing unit and provide a sensory alert, wherein the sensor alert is an audible alert.

7. The system of claim 1 , wherein the processing unit is further communicatively coupled to the blower to receive an operational-status signal from the blower and to provide blower-control signal thereto, and wherein the at least one processor and at least one memory are configured to perform the following steps:
receive an operational-status signal from the blower;
open the damper when the operational-status signal from the blower indicates that the blower is not operating;
close the damper when the operational-status signal from the blower indicates that the blower is operating;
monitor the detection signal from the flammable-refrigerant detector;
send an alert when the detection signal is indicative a flammable component at least equal to an alert threshold; and
send the blower-control signal to activate the blower in response a detection signal indicative of a flammable component at least equal to the alert threshold.

8. The system of claim 1 , further comprising a ventilation blower disposed within the second closed space and communicatively coupled to the processing unit for receiving a ventilation-activation signal and wherein the processing unit is further communicatively coupled to the blower to receive an operational-status signal from the blower and to provide blower-control signal thereto, and wherein the at least one processor and at least one memory are configured to perform the following steps:
receive an operational-status signal from the blower;
open the damper when the operational-status signal from the blower indicates that the blower is not operating;
close the damper when the operational-status signal from the blower indicates that the blower is operating;
monitor the detection signal from the flammable-refrigerant detector;
send an alert when the detection signal is indicative a flammable component at least equal to an alert threshold; and
send the blower-control signal to activate the blower in response a detection signal indicative of a flammable component at least equal to the alert threshold and send the ventilation-activation signal to the ventilation blower.

9. The system of claim 1 , further comprising a cooling subsystem, the cooling subsystem comprising:
a closed-conduit pathway, wherein the flammable refrigerant is disposed within the closed conduit pathway;
a compressor fluidly coupled to the closed-conduit pathway for compressing the refrigerant;
a condenser fluidly coupled to the closed-conduit pathway downstream of the compressor for cooling the refrigerant;
an expansion device coupled to the closed-conduit pathway downstream of the condenser for decreasing a pressure of the refrigerant; and
the cooling unit having a heat-exchange surface and fluidly coupled to the closed-conduit pathway for receiving the flammable refrigerant.

10. The system of claim 1 , wherein the HVAC unit further comprises a heating device fluidly coupled to the conditioning compartment for selectively heating air therein.

11. The system of claim 10 , wherein the heating device is a furnace.

12. The system of claim 10 , wherein the heating device is an electrical heating element.

13. An HVAC system for providing conditioned air to a first closed space, which is an interior of a building, wherein at least a portion of the system is disposed within a second closed space, the system comprising:
a cooling unit comprising a flammable refrigerant;
at least one compartment wall separating the cooling unit from an equipment space, wherein the at least one compartment wall is formed with an access port therethrough;
a controllable damper associated with the access port for selectively covering the

Assignees

• Lennox Ind Inc

Inventors

• Goel Rakesh
• Olsen Mark
• Boyd Hermon Alan

Classifications

• F24F11/38

  Failure diagnosis · CPC title

• F24F11/62

  characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values · CPC title

• F25B1/00

  Compression machines, plants or systems with non-reversible cycle (F25B3/00, F25B5/00, F25B6/00, F25B7/00, F25B9/00 take precedence) · CPC title

• F25B2400/12

  Inflammable refrigerants · CPC title

• F24F11/83

  by controlling the supply of heat-exchange fluids to heat-exchangers · CPC title