Jam assembly for use in association with an insulation system for buildings

Patent metadata

Field	Value
Publication number	US-9879419-B2
Application number	US-201615083134-A
Country	US
Kind code	B2
Filing date	Mar 28, 2016
Priority date	Jan 4, 2011
Publication date	Jan 30, 2018
Grant date	Jan 30, 2018

Abstract

A method of installing an insulation system proximate a jamb having steps of: providing a stud member adjacent an opening in a wall; providing and positioning an angle jamb member having a front panel portion and a side panel portion; extending a fastener through the angle jamb and into the stud member; providing a plurality of spaced apart bracket members; positioning and attaching the bracket members in a substantially perpendicular orientation relative to the stud member; and positioning each of a plurality of insulation panels between adjacently positioned and spaced apart bracket members.

First claim

What is claimed is:

1. A method of installing an insulation system proximate a jamb, the method comprising the steps of:
providing a stud member adjacent an opening in a wall, the stud member having a side surface and a front surface;
providing an angle jamb member having a front panel portion and a side panel portion;
positioning the front panel portion to overlie the front face of the stud member, with the side surface of the stud member and the side panel portion of the angle jamb member substantially corresponding;
extending at least one fastener through the front panel portion of the angle jamb and into the stud member to couple the angle jamb to the stud member;
providing a plurality of spaced apart bracket members, each bracket member comprising a polymer and including an elongated body having a body wall, a first end wall extending from a first end of the body wall and a second end wall extending from the second end of the body wall opposite the first end wall, the body wall having a top surface and a bottom surface, and an upper rib extending upwardly from the top surface of the body wall spaced apart from each of the first end wall and the second end wall, and a lower rib extending downwardly from the bottom surface of the body wall spaced apart from each of the first end wall and the second end wall, each of the upper rib and the lower rib structurally configured to extend into the longitudinal slot of each of the plurality of insulation panels, wherein the insertion of the respective upper rib and lower rib at least elastically deforms the longitudinal slot into which inserted so as to effectively seal along a length thereof, thereby defining a vapor barrier therebetween;
positioning each of the plurality of space apart bracket members in a substantially perpendicular orientation relative to the stud member, so that a portion thereof overlies the front panel portion of the angle jamb member, while being spaced apart from the side panel portion of the angle jamb member;
attaching each of the plurality of spaced apart bracket members to the stud member; and
positioning each of a plurality of insulation panels between adjacently positioned and spaced apart bracket members, and maintaining the insulation panel spaced apart from the side panel portion of the angle jamb member, each insulation panel including a front face, a back face and a plurality of side surfaces extending therebetween, the side surfaces including a longitudinal slot extending along at least a portion thereof.

2. The method of claim 1 further comprising the step of:
applying a first seal bead along the outside surface of the front panel portion of the angle jamb member.

3. The method of claim 2 further comprising the step of:
applying a second seal bead along the outside surface of the front panel portion of the angle jamb member, the second seal bead being spaced apart from the first seal bead.

4. The method of claim 3 wherein the first and second seal beads are substantially continuous along the angle jamb member.

5. The method of claim 2 further comprising the step of:
applying a seal bead along at least one interface between at least one of the at least one bracket members and at least one of the insulation panels of the plurality of insulation panels, the seal bead corresponding to the first seal bead.

6. The method of claim 1 further comprising the step of:
applying an expanding sealant into a slot defined by the inside surface of the side panel portion of the angle jamb member, the front panel portion of the angle jamb member, the plurality of bracket members and the plurality of insulation members.

7. The method of claim 6 further comprising the step of:
applying a sealing tape over the slot defined by the inside surface of the side panel portion of the angle jamb member, the front panel portion of the angle jamb member, the plurality of bracket members and the plurality of insulation members after the step of applying the expanding sealant.

8. The method of claim 7 further comprising the step of:
applying a sealing tape over at least a plurality of seams defined by an interface between each of the plurality of bracket members and the plurality of insulation members.

9. The method of claim 1 further comprising the steps of:
providing a substrate; and
attaching the substrate to the stud member, prior to the step of attaching the angle jamb member to the stud member, so as to sandwich the substrate between the stud member and the angle jamb member.

10. A method of installing an insulation system proximate a jamb, the method comprising the steps of:
providing a stud member adjacent an opening in a wall, the stud member having a side surface and a front surface;
providing an angle jamb member having a front panel portion and a side panel portion;
positioning the front panel portion to overlie the front face of the stud member, with the side surface of the stud member and the side panel portion of the angle jamb member substantially corresponding;
extending at least one fastener through the front panel portion of the angle jamb and into the stud member to couple the angle jamb to the stud member;
applying a first seal bead along the outside surface of the front panel portion of the angle jamb member;
applying a second seal bead along the outside surface of the front panel portion of the angle jamb member, the second seal bead being spaced apart from the first seal bead;
providing a plurality of spaced apart bracket members, each bracket member comprising a polymer and including an elongated body having a body wall, a first end wall extending from a first end of the body wall and a second end wall extending from the second end of the body wall opposite the first end wall, the body wall having a top surface and a bottom surface, and an upper rib extending upwardly from the top surface of the body wall spaced apart from each of the first end wall and the second end wall, and a lower rib extending downwardly from the bottom surface of the body wall spaced apart from each of the first end wall and the second end wall, each of the upper rib and the lower rib structurally configured to extend into the longitudinal slot of each of the plurality of insulation panels, wherein the insertion of the respective upper rib and lower rib at least elastically deforms the longitudinal slot into which inserted so as to effectively seal along a length thereof, thereby defining a vapor barrier therebetween;
positioning each of the plurality of space apart bracket members in a substantially perpendicular orientation relative to the stud member, so that a portion thereof overlies the front panel portion of the angle jamb member, while being spaced apart from the side panel portion of the angle jamb member;
attaching each of the plurality of spaced apart bracket members to the stud member;
positioning each of a plurality of insulation panels between adjacently positioned and spaced apart bracket members, and maintaining the insulation panel spaced apart from the side panel portion of the angle jamb member, each insulation panel including a front face, a back face and a plurality of side surfaces extending therebetween, the side surfaces including a longitudinal slot extending along at least a portion thereof;
applying an expanding sealant into a slot defined by the inside surface of the side panel portion of the angle jamb member, the front panel portion of the angle jamb member, the plurality of bracket members and the plurality of insulation members.

11. The method of claim 10 further comprising the step of:
applying a seal bead along at least one interface between at least one of the at least one bra

Assignees

• Advanced Arch Products Llc

Inventors

• Krause G Matt

Classifications

• E04B1/7629

  Details of the mechanical connection of the insulation to the wall · CPC title

• E04F13/0803

  with load-supporting elongated furring elements between wall and covering elements · CPC title

• E04B2/58 Primary

  with elongated members of metal · CPC title

• E04F13/12

  of metal {or with an outer layer of metal or enameled metal (E04F13/0864 takes precedence)} · CPC title

• E04B2001/2481

  Details of wall panels · CPC title