Powder dispenser for making a component by additive manufacturing

Patent metadata

Field	Value
Publication number	US-9878371-B2
Application number	US-201514933435-A
Country	US
Kind code	B2
Filing date	Nov 5, 2015
Priority date	Nov 7, 2014
Publication date	Jan 30, 2018
Grant date	Jan 30, 2018

Abstract

A powder dispenser ( 14 ) has a vertical channel ( 55 ), which, at the top, is adapted to communicate with a tank for receiving the powder and inferiorly ends at an opening ( 26 ), which is elongated along a horizontal direction and comprises an outlet portion ( 51 ) for letting the powder fall; the dispenser further has a shutter device ( 50 ) for varying the length of the outlet portion ( 51 ) with respect to the total length of the opening ( 26 ) along its horizontal axis ( 36 ).

First claim

The invention claimed is:

1. A powder dispenser for making a component by additive manufacturing; the dispenser comprising:
a lower opening, which comprises an outlet portion for letting said powder fall and is defined by a first size, which is measured along a horizontal axis, and by a second size, which is smaller than said first size and is measured along a horizontal direction orthogonal to said horizontal axis;
a vertical channel, which inferiorly ends at said outlet portion and, at the top, is adapted to communicate with a tank for receiving said powder;
wherein said dispenser comprises a shutter device for varying the length of said outlet portion with respect to the total length of said lower opening along said horizontal axis to partially shut said lower opening.

2. A dispenser according to claim 1 , wherein said shutter device comprise at least a first element, which is movable so as to vary the position of an end point of said outlet portion along said horizontal axis; and an actuator device controlled so as to move said first element.

3. A dispenser according to claim 2 , wherein said first element is sliding along a sliding axis parallel to said horizontal axis.

4. A dispenser according to claim 3 , wherein said vertical channel is defined by a front surface, a rear surface, and two side surfaces, which face each another along said sliding axis; said first element being defined by one of said side surfaces.

5. A powder dispenser for making a component by additive manufacturing; the dispenser comprising:
a lower opening, which comprises an outlet portion for letting said powder fall and is defined by a first size, which is measured along a horizontal axis, and by a second size, which is smaller than said first size and is measured along a horizontal direction orthogonal to said horizontal axis;
a vertical channel, which inferiorly ends at said outlet portion and, at the top, is adapted to communicate with a tank for receiving said powder; wherein said dispenser comprises a shutter device for varying the length of said outlet portion with respect to the total length of said lower opening along said horizontal axis, wherein said shutter device comprise at least a first element, which is movable so as to vary the position of an end point of said outlet portion along said horizontal axis; and an actuator device controlled so as to move said first element, wherein the at least one first element is sliding along a sliding axis parallel to said horizontal axis, wherein said vertical channel is defined by a front surface, a rear surface, and two side surfaces, which face each another along said sliding axis; at least one first element being defined by one of said side surfaces, wherein said dispenser comprises a guide seat which extends along said sliding axis; at least one first element comprising a plate coupled in an axially sliding manner in said guide seat and so as to substantially sealingly separate said vertical channel from an axial end of said guide seat.

6. A dispenser according to claim 5 , wherein said dispenser comprises:
the tank which communicates with the upper end of said vertical channel; and
at least a metal wall, which joins an upper end of said plate to a side end of tank and is elastically deformable to adapt to the axial movement of said plate.

7. A dispenser according to claim 2 , wherein said shutter device further comprises a second element; said first and second elements being movable so as to respectively vary the positions of the end points of said outlet portion along said horizontal axis.

8. A dispenser according to claim 2 , wherein said first element is defined by a closing element which is movable so as to open/close a corresponding end of said lower opening.

9. A dispenser according to claim 1 , wherein said dispenser further comprises:
a levelling element arranged downstream of said lower opening, considering said horizontal direction;
two energy beam emitters, which are arranged downstream of said levelling element, considering said horizontal direction, are pointing downwards, are aligned with each another along a direction parallel to said horizontal axis, and are movable along said direction according to the length set for said outlet portion.

10. A dispenser according to claim 1 , wherein said dispenser further comprises:
a levelling element arranged downstream of said lower opening, considering said horizontal direction;
at least one centering member arranged downstream of said levelling element, considering said horizontal direction, and designed so as to center the position of said dispenser with respect to two barriers which are formed during the additive manufacturing process; the at least one centering member being movable in a direction parallel to said horizontal axis according to the length set for said outlet portion.

Assignees

• Ge Avio Srl

Inventors

• Varetti Mauro

Classifications

• B29C31/02 Primary

  Dispensing from vessels, e.g. hoppers {(into a mould cavity B29C31/04; large containers characterised by discharge means B65D88/28, B65D88/54)} · CPC title

• B22F12/67

  Blades · CPC title

• B22F12/63

  Rollers · CPC title

• B22F12/226

  for rotary motion · CPC title

• B22F12/222

  for motion along a direction orthogonal to the plane of a layer · CPC title