Transfer switch including management system and associated method

Patent metadata

Field	Value
Publication number	US-9876343-B2
Application number	US-201514608468-A
Country	US
Kind code	B2
Filing date	Jan 29, 2015
Priority date	Jan 29, 2015
Publication date	Jan 23, 2018
Grant date	Jan 23, 2018

Abstract

An automatic transfer switch includes a first switching apparatus having a first state to electrically connect at least one load to a primary power source and a second state to electrically connect the at least one load to a secondary power source; a sensor structured to sense information related to the power draw of the at least one load; and a control unit structured to determine the power draw of a selected one of the loads based on the output of the sensor, to compare the power draw of the selected load to a power capacity of the secondary power source, to allow the selected load to turn on if the power capacity of the secondary power source is at least greater than the power draw of the selected load, and to otherwise prevent the selected load from turning on.

First claim

What is claimed is:

1. An automatic transfer switch comprising:
a first switching apparatus having a first state to electrically connect a plurality of loads to a primary power source and a second state to electrically connect the at least one of the loads to a secondary power source;
a sensor structured to sense information related to the power draw of the plurality of loads; and
a control unit structured to determine a priority order of the loads and, for each of the loads in order of their priority, to determine the power draw of the load during a predetermined starting period of the load based on the output of the sensor, to compare the power draw of the load during the predetermined starting period to a power capacity of the secondary power source, to allow the load to turn on if the power capacity of the secondary power source is at least greater than the power draw of the load during the predetermined starting period, and to otherwise prevent the load from turning on,
wherein the power draw of at least one of the loads during the predetermined starting period is greater than the power draw of the at least one of the loads during after the predetermined starting period, and
wherein the control unit is structured to monitor the power capacity of the secondary power source and, if turning off one or more lower priority loads will cause the power capacity of the secondary power source to become greater than a power draw of one or more higher priority loads during the predetermined starting period, the control unit is structured to turn off one or more of the lower priority loads and to turn on one or more of the higher priority loads.

2. The automatic transfer switch of claim 1 , wherein the control unit includes a load control unit structured to determine and control whether each load is allowed to turn on or is prevented from turning on.

3. The automatic transfer switch of claim 2 , wherein the load control unit includes a switch,
wherein opening the switch prevents a control signal to turn on one of the loads from reaching the one of the loads and closing the switch allows the control signal to turn on the one of the loads to reach the one of the loads, and
wherein the load control unit controls the switch to close to allow the one of the loads to turn on and to open to prevent the one of the loads from turning on.

4. The automatic transfer switch of claim 3 , wherein the one of the loads is an air conditioning unit, and wherein the control signal to turn on the one of the loads is generated by a thermostat.

5. The automatic transfer switch of claim 1 , further comprising:
a second switching apparatus electrically connected between the first switching apparatus and one of the loads,
wherein the second switching apparatus is structured to electrically disconnect the first switching apparatus and the one of the loads when opened and to electrically connect the first switching apparatus and the one of the loads when closed, and
wherein the load control unit is structured to control the second switching apparatus to close to allow the one of the loads to turn on and to open to prevent the one of the loads from turning on.

6. The automatic transfer switch of claim 5 , wherein the second switching apparatus includes a relay.

7. The automatic transfer switch of claim 1 , wherein the control unit includes a power source sensing unit structured to sense the power capacity of the secondary power source by subtracting power drawn from the power source from a maximum power capacity of the secondary power source.

8. The automatic transfer switch of claim 1 , wherein the control unit includes a load sensing unit structured to determine the power draw of the loads based on a change in the output of the sensor.

9. The automatic transfer switch of claim 8 , wherein the control unit includes a memory structured to store the power draw of the loads.

10. The automatic transfer switch of claim 1 , wherein the control unit is structured to allow a selected one of the loads to turn on if the power capacity of the secondary power source is greater than the power draw of the selected load during the predetermined starting period plus a predetermined percentage, and to otherwise prevent the selected load from turning on.

11. The automatic transfer switch of claim 1 , wherein the sensor is a current sensor structured to sense an amount of current flowing between the first switching apparatus and the loads.

12. The automatic transfer switch of claim 1 , wherein the primary power source is utility power and the secondary power source is a generator.

13. The automatic transfer switch of claim 1 , wherein the power draw of the loads is determined in absolute units.

14. The automatic transfer switch of claim 1 ,
wherein at least one of the loads is an uncontrolled load that the control unit is unable to allow or prevent from turning on.

15. A method of managing loads electrically connected to an automatic transfer switch structured to switch between a primary power source and a secondary power source, the method comprising:
sensing a control signal to turn on a selected one of the loads;
sensing a power capacity of the secondary power source;
determining a priority order of the loads;
sensing a power draw of each of the loads during a predetermined starting period of each of the loads;
for each of the loads in order of their priority, comparing the power draw of the load during the predetermined starting period to the power capacity of the secondary power source, allowing the load to turn on if the power capacity of the secondary power source is at least greater than the power draw of the load during the predetermined starting period, and otherwise preventing the load from turning on;
monitoring the power capacity of the secondary power source; and
if turning off one or more lower priority loads will cause the power capacity of the secondary power source to become greater than a power draw of one or more higher priority loads, turning off one or more of the lower priority loads and turning on one or more of the higher priority loads.

Assignees

• Eaton Corp

Inventors

• Lathrop Todd Matthew
• Popovich Bert

Classifications

• H02H3/05 Primary

  with means for increasing reliability, e.g. redundancy arrangements {(for logic circuits H03K19/003)} · CPC title

• H02H11/005

  in case of too low isolation resistance, too high load, short-circuit; earth fault · CPC title

• H02J3/14

  by switching loads on to, or off from, the networks, e.g. progressively balanced loading · CPC title

• H02H3/08 Primary

  responsive to excess current (responsive to abnormal temperature caused by excess current H02H5/04) · CPC title

• H02J1/10

  Parallel operation of DC sources · CPC title