Battery module

Patent metadata

Field	Value
Publication number	US-9876260-B2
Application number	US-201514970407-A
Country	US
Kind code	B2
Filing date	Dec 15, 2015
Priority date	Jan 23, 2015
Publication date	Jan 23, 2018
Grant date	Jan 23, 2018

Abstract

A battery module having a minimized size is provided. The battery module includes a secondary battery unit including a plurality of secondary batteries arranged with a predetermined interval in horizontal and vertical directions, a compression plate wrapping an exterior portion of the secondary battery unit and compressing the secondary battery unit with a predetermined pressure, and a housing accommodating the secondary battery unit combined with the compression plate, the housing including one or more bolt fastening units corresponding to portions between the plurality of secondary batteries arranged in the horizontal direction and protruding from a bottom surface of the housing and one or more bolts fastened with the one or more bolt fastening units by way of the portions between the plurality of secondary batteries arranged in the horizontal direction while passing through the compression plate.

First claim

What is claimed is:

1. A battery module comprising:
a secondary battery unit including a plurality of secondary batteries arranged with a predetermined interval in horizontal and vertical directions;
a compression plate wrapping an exterior portion of the secondary battery unit and compressing the secondary battery unit with a predetermined pressure; and
a housing accommodating the secondary battery unit combined with the compression plate, the housing including one or more bolt fastening units corresponding to portions between the plurality of secondary batteries arranged in the horizontal direction and protruding from a bottom surface of the housing and one or more bolts fastened with the one or more bolt fastening units by way of the portions between the plurality of secondary batteries arranged in the horizontal direction while passing through the compression plate.

2. The battery module of claim 1 , further comprising a fixing cover unit positioned between the secondary battery unit and the compression plate and covering the secondary battery unit to fix positions of the plurality of secondary batteries.

3. The battery module of claim 2 , wherein the fixing cover unit comprises:
a top cover covering a top portion of the secondary battery unit and including a first barrier for separating the plurality of secondary batteries arranged in the horizontal direction from each other by a predetermined distance;
a bottom cover covering a bottom portion of the secondary battery unit and including a second barrier for separating the plurality of secondary batteries arranged in the horizontal direction from each other; and
a third barrier coupled between the top cover and the bottom cover and separating the plurality of secondary batteries arranged in the vertical direction from each other by a predetermined distance.

4. The battery module of claim 3 , wherein bolt through holes through which the bolts pass are formed on a top portion of the compression plate, the first barrier, the second barrier and the third barrier, respectively, fastening unit through holes through which the bolt fastening units pass are formed on a bottom portion of the compression plate, and fastening unit insertion holes into which the bolt fastening units are inserted are formed on the second barrier.

5. The battery module of claim 1 , wherein the compression plate comprises:
an upper compression plate compressing the secondary battery unit while covering the top portion of the secondary battery unit; and
a lower compression plate combined with the upper compression plate and compressing the secondary battery unit while covering the bottom portion of the secondary battery unit.

6. The battery module of claim 5 , wherein the upper compression plate and the lower compression plate are welded at opposite ends of the secondary battery unit to then be combined with each other.

7. The battery module of claim 6 , wherein opposite ends of the upper compression plate are stepwise bent, and opposite ends of the lower compression plate are welded to the opposite ends of the upper compression plate in a state in which the opposite ends of the lower compression plate are positioned at interior sides of the opposite ends of the upper compression plate.

8. The battery module of claim 1 , wherein an adhesive layer for adhering the secondary battery unit combined with the compression plate to the housing is formed on a bottom surface of the housing.

9. The battery module of claim 8 , wherein the adhesive layer is shaped of a line bent at least one time to maximize a contact area between the compression plate and the bottom surface of the housing.

10. The battery module of claim 1 , further comprising a protection circuit unit electrically connected to the secondary battery unit, wherein the housing accommodates the protection circuit unit and includes aluminum.

11. A battery module comprising:
a secondary battery unit including a plurality of secondary batteries arranged with a predetermined interval in a first and second direction that are orthogonal to each other;
a compression plate positioned on adjacent an exterior portion of the secondary battery unit and compressing the secondary battery unit with a predetermined pressure; and
a housing accommodating the secondary battery unit and the compression plate, the housing including one or more fastening units corresponding to portions between the plurality of secondary batteries arranged in the first direction and protruding from a first surface of the housing and one or more fasteners fastened with the one or more fastening units by way of the portions between the plurality of secondary batteries arranged in the first direction while passing through the compression plate.

12. The battery module of claim 10 , further comprising a fixing cover unit positioned between the secondary battery unit and the compression plate and covering the secondary battery unit to fix positions of the plurality of secondary batteries.

13. The battery module of claim 12 , wherein the fixing cover unit comprises:
a top cover covering a top portion of the secondary battery unit and including a first barrier for separating the plurality of secondary batteries arranged in the first direction from each other by a predetermined distance;
a bottom cover covering a bottom portion of the secondary battery unit and including a second barrier for separating the plurality of secondary batteries arranged in the first direction from each other; and
a third barrier coupled between the top cover and the bottom cover and separating the plurality of secondary batteries arranged in the second direction from each other by a predetermined distance.

14. The battery module of claim 13 , wherein the fastener comprises bolts and wherein bolt through holes through which the bolts pass are formed on a top portion of the compression plate, the first barrier, the second barrier and the third barrier, respectively, fastening unit through holes through which the bolt fastening units pass are formed on a bottom portion of the compression plate, and fastening unit insertion holes into which the bolt fastening units are inserted are formed on the second barrier.

15. The battery module of claim 10 , wherein the compression plate comprises:
an upper compression plate compressing the secondary battery unit while covering a top portion of the secondary battery unit; and
a lower compression plate combined with the upper compression plate and compressing the secondary battery unit while covering a bottom portion of the secondary battery unit.

16. The battery module of claim 15 , wherein the upper compression plate and the lower compression plate are welded at opposite ends of the secondary battery unit to then be combined with each other.

17. The battery module of claim 16 , wherein opposite ends of the upper compression plate are stepwise bent, and opposite ends of the lower compression plate are welded to the opposite ends of the upper compression plate in a state in which the opposite ends of the lower compression plate are positioned at interior sides of the opposite ends of the upper compression plate.

18. The battery module of claim 10 , wherein an adhesive layer for adhering the secondary battery unit combined with the compression plate to the housing is formed on a bottom surface of the housing.

19. The battery module of claim 18 , wherein the adhesive layer is shaped of a line bent at least one time to maximize a contact area between the compression plate and the bottom surface

Assignees

• Samsung Sdi Co Ltd

Inventors

• Kim Sukkyum
• Park Dongjin

Classifications

• H01M50/209

  adapted for prismatic or rectangular cells (H01M50/216 takes precedence) · CPC title

• H01M50/264

  for cells or batteries, e.g. straps, tie rods or peripheral frames · CPC title

• H01M50/224

  Metals · CPC title

• H01M50/271

  Lids or covers for the racks or secondary casings · CPC title

• H01M10/4257 Primary

  Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries · CPC title