Wind turbine diagnostic device for generator components

Patent metadata

Field	Value
Publication number	US-9874107-B2
Application number	US-201514694861-A
Country	US
Kind code	B2
Filing date	Apr 23, 2015
Priority date	Apr 23, 2014
Publication date	Jan 23, 2018
Grant date	Jan 23, 2018

Abstract

A wind turbine diagnostic device for diagnosing mechanical damage to generator components of at least one wind turbine, comprising at least one speed sensor for determining a variation over time of the rotational speed of a generator of a wind turbine, the speed sensor having at least one speed signal output for outputting the determined variation over time of the rotational speed, a frequency analysis module and a frequency spectrum signal output for outputting a frequency spectrum, the frequency analysis module determining a frequency spectrum from the determined variation over time of the rotational speed, and a comparator element for comparing a frequency spectrum with a prescribed standard frequency spectrum and for diagnosing mechanical damage to generator components on the basis of the comparison. This increases the possibility of predicting mechanical damage to generator components caused by vibrations.

First claim

The invention claimed is:

1. A wind turbine diagnostic device for diagnosing mechanical damage to one or more generator components of at least one wind turbine, comprising:
at least one speed sensor for determining a rotational speed of a generator of the at least one wind turbine, the speed sensor having at least one speed signal output for outputting the determined rotational speed;
a frequency analysis module with at least one speed signal input connected to the speed signal output by a speed signal line, and a frequency spectrum signal output for outputting a frequency spectrum, the frequency analysis module being configured to determine a frequency spectrum of the rotational speed; and
a comparator having a frequency spectrum signal input connected to the frequency spectrum signal output by a frequency spectrum signal line, the comparator being configured to compare the frequency spectrum of the rotational speed with a prescribed standard frequency spectrum and to diagnose mechanical damage to the one or more generator components based on the comparison.

2. The wind turbine diagnostic device of claim 1 , wherein the frequency analysis module is configured to carry out a frequency analysis by a fast Fourier transform.

3. The wind turbine diagnostic device of claim 1 , comprising a selector with at least one control signal output and being configured to select a speed sensor from the speed sensors of multiple wind turbines and to activate the speed sensor for outputting the data, the speed sensor being configured to output the determined rotational speed by the speed signal output in response to the activation by the selector.

4. The wind turbine diagnostic device of claim 1 , wherein the comparator has a difference module configured to determine the difference between the frequency spectrum and the standard frequency spectrum.

5. The wind turbine diagnostic device of claim 1 , wherein the comparator has a fault signal output, the comparator being configured to output a fault signal by the fault signal output when the deviation between the frequency spectrum and the prescribed standard frequency spectrum exceeds a predetermined limit value, the fault signal comprising a reference to the one or more generator components to be monitored.

6. The wind turbine diagnostic device of claim 5 , comprising a fault module with a fault signal input, the fault signal input being connected to the fault signal output by a fault signal line and the fault module being configured to report the one or more generator components to be monitored based on the fault signal.

7. The wind turbine diagnostic device of 1 , wherein the one or more generator components comprise a slip ring of the generator.

8. The wind turbine diagnostic device of claim 1 , wherein the comparator comprises an imbalance module configured to detect imbalances in the one or more generator components.

9. The wind turbine diagnostic device of claim 1 , wherein the comparator has a harmonic module configured to carry out the comparison based on multiples of the rotational speed in the frequency spectrum.

10. The wind turbine diagnostic device of claim 9 , wherein the harmonic module comprises an input for ordering the harmonics to be monitored.

11. The wind turbine diagnostic device of claim 1 , comprising a vibration sensor for measuring vibrations at generator bearings, the vibration sensor having a vibration signal output, the comparator comprising a vibration signal input connected to the vibration signal output by a vibration signal line, the comparator being configured to classify the vibration signal for correlating evaluation of the rotational speed with respect to the classified vibration signal and for taking the correlating evaluation into account in the diagnosis.

12. A generator for a wind turbine comprising:
a wind turbine diagnostic device for diagnosing mechanical damage to one or more generator components of at least one wind turbine, the wind turbine diagnostic device comprising
at least one speed sensor for determining a rotational speed of a generator of the at least one wind turbine, the speed sensor having at least one speed signal output for outputting the determined rotational speed,
a frequency analysis module with at least one speed signal input connected to the speed signal output by a speed signal line, and a frequency spectrum signal output for outputting a frequency spectrum, the frequency analysis module being configured to determine a frequency spectrum from the determined rotational speed, and
a comparator having a frequency spectrum signal input connected to the frequency spectrum signal output by a frequency spectrum signal line, the comparator being configured to compare a frequency spectrum with a prescribed standard frequency spectrum and to diagnose mechanical damage to the one or more generator components based on the comparison.

13. The generator of claim 12 , wherein the frequency analysis module is configured to carry out a frequency analysis by a fast Fourier transform.

14. A wind turbine comprising:
a generator; and
a wind turbine diagnostic device for diagnosing mechanical damage to one or more generator components of at least one wind turbine, the wind turbine diagnostic device comprising
at least one speed sensor for determining a a rotational speed of a generator of the at least one wind turbine, the speed sensor having at least one speed signal output for outputting the determined rotational speed,
a frequency analysis module with at least one speed signal input connected to the speed signal output by a speed signal line, and a frequency spectrum signal output for outputting a frequency spectrum, the frequency analysis module being configured to determine a frequency spectrum from the determined rotational speed, and
a comparator having a frequency spectrum signal input connected to the frequency spectrum signal output by a frequency spectrum signal line, the comparator being configured to compare a frequency spectrum with a prescribed standard frequency spectrum and to diagnose mechanical damage to the one or more generator components on the basis of the comparison.

15. The wind turbine of claim 14 , wherein the frequency analysis module is configured to carry out a frequency analysis by a fast Fourier transform.

16. A method of diagnosing mechanical damage to one or more generator components of a wind turbine, comprising:
determining a time series of a rotational speed of a generator of the wind turbine comprising determining a frequency spectrum of the rotational speed of the generator;
comparing the frequency spectrum of the rotational speed of the generator with a prescribed standard frequency spectrum; and
determining mechanical damage to the one or more generator components based on the comparison.

17. The method of claim 16 , wherein the method is carried out by a wind turbine diagnostic device of that includes:
at least one speed sensor for determining the rotational speed of the generator, the speed sensor having at least one speed signal output for outputting the determined rotational speed,
a frequency analysis module with at least one speed signal input connected to the at least one speed signal output by a speed signal line, and a frequency spectrum signal output for outputting a frequency spectrum, the frequency analysis module being configured to determine a frequency spectrum of the rotational speed, and
a comparator having a frequency spectrum signal input connected to the frequency spectrum signal output by a frequency spectrum signal line, the compa

Assignees

• Senvion Se

Inventors

• Falb Martin
• Nietmann Lars

Classifications

• F01D21/003 Primary

  Arrangements for testing or measuring (for measuring vibrations G01H) · CPC title

• F03D9/257

  the wind motor being part of a wind farm · CPC title

• G01P3/00

  Measuring linear or angular speed; Measuring differences of linear or angular speeds (G01P5/00 - G01P11/00 take precedence; {direction and speed indication G01P13/045}; counting mechanisms G06M) · CPC title

• F01D15/10

  Adaptations for driving, or combinations with, electric generators · CPC title

• F05B2270/101

  to control rotational speed (n) · CPC title