Shifting a curing location during 3D printing

Patent metadata

Field	Value
Publication number	US-9873223-B2
Application number	US-201414523214-A
Country	US
Kind code	B2
Filing date	Oct 24, 2014
Priority date	Oct 5, 2014
Publication date	Jan 23, 2018
Grant date	Jan 23, 2018

Abstract

Example implementations may relate to shifting a curing location during a three-dimensional (3D) printing procedure. A system may control components of a 3D printer to form a first layer of the 3D structure from resin in a first area of a resin container. The components may include: (i) a base plate and (ii) light source(s) operable to emit radiation that cures resin. After formation of the first layer, the system may move the resin container with respect to the base plate such that a second layer of the 3D structure can be formed in a second area of the resin container. The second area and the first area may be at least partially non-overlapping. The system may then control the components of the 3D printer to form the second layer of the 3D structure from resin in the second area of the resin container.

First claim

We claim:

1. A method for printing a three-dimensional (3D) structure comprising:
controlling, by a computing system, an articulated robotic arm associated with a 3D printer to insert a base plate through a resin surface in a first area of a resin container;
controlling, by the computing system, the 3D printer to form a first layer of the 3D structure on the base plate using one or more light sources that are operable to emit radiation that cures resin;
after formation of the first layer, controlling, by the computing system, the articulated robotic arm associated with the 3D printer to lift the base plate and the first layer through the resin surface in the first area of the resin container, then moving the resin container with respect to the base plate;
controlling, by the computing system, the articulated robotic arm associated with the 3D printer to insert the base plate through a resin surface of a second area of the resin container that is at least partially non-overlapping with the first area; and
controlling, by the computing system, the 3D printer to form a second layer of the 3D structure adjacent to the first layer of the 3D structure using one or more of the light sources that are operable to emit radiation that cures resin.

2. The method of claim 1 , wherein the one or more light sources are arranged below the resin container.

3. The method of claim 1 , wherein moving the resin container comprises rotating the resin container.

4. The method of claim 3 , wherein the resin container comprises a circular resin container, and wherein rotating the resin container comprises rotating the circular resin container about the center of the circular resin container.

5. The method of claim 1 , wherein the first area and the second area do not overlap.

6. The method of claim 1 , comprising dynamically determining an amount by which to move the resin container with respect to the base plate.

7. The method of claim 6 , wherein the amount by which to move the resin container with respect to the base plate varies from layer to layer.

8. A non-transitory computer-readable medium storing software comprising instructions executable by one or more computers which, upon such execution, cause the one or more computers to perform operations comprising:
controlling, by a computing system, an articulated robotic arm associated with a 3D printer to insert a base plate through a resin surface in a first area of a resin container;
controlling, by the computing system, the 3D printer to form a first layer of the 3D structure on the base plate using one or more light sources that are operable to emit radiation that cures resin;
after formation of the first layer, controlling, by the computing system, the articulated robotic arm associated with the 3D printer to lift the base plate and the first layer through the resin surface in the first area of the resin container, then moving the resin container with respect to the base plate;
controlling, by the computing system, the articulated robotic arm associated with the 3D printer to insert the base plate through a resin surface of a second area of the resin container that is at least partially non-overlapping with the first area; and
controlling, by the computing system, the 3D printer to form a second layer of the 3D structure adjacent to the first layer of the 3D structure using one or more of the light sources that are operable to emit radiation that cures resin.

9. The medium of claim 8 , wherein the one or more light sources are arranged below the resin container.

10. The medium of claim 8 , wherein moving the resin container comprises rotating the resin container.

11. The medium of claim 10 , wherein the resin container comprises a circular resin container, and wherein rotating the resin container comprises rotating the circular resin container about the center of the circular resin container.

12. The medium of claim 8 , wherein the first area and the second area do not overlap.

13. The medium of claim 8 , wherein the operations comprise dynamically determining an amount by which to move the resin container with respect to the base plate.

Assignees

• X Dev Llc

Inventors

• Linnell Jeffrey
• Kruysman Brandon
• Proto Jonathan

Classifications

• B33Y30/00 Primary

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title

• B33Y10/00 Primary

  Processes of additive manufacturing · CPC title

• B29C64/241

  for rotary motion · CPC title

• B29K2083/00

  Use of polymers having silicon, with or without sulfur, nitrogen, oxygen, or carbon only, in the main chain, as moulding material · CPC title

• B29K2105/0058

  Liquid or visquous · CPC title