Electric power conversion apparatus and method of controlling the same

Patent metadata

Field	Value
Publication number	US-9871402-B2
Application number	US-201514677213-A
Country	US
Kind code	B2
Filing date	Apr 2, 2015
Priority date	Apr 9, 2014
Publication date	Jan 16, 2018
Grant date	Jan 16, 2018

Abstract

Assuming that a transformer has a primary to secondary winding turn ratio 1:N, VR denotes a voltage of regenerated power, VCd denotes a discharge final voltage of a first battery connected with a transformer-primary-side center tap, VCc denotes a charge final voltage of the first battery, VBd denotes a discharge final voltage of a second battery connected with a transformer-secondary-side full bridge circuit, VBc denotes a charge final voltage of the second battery and Drain denotes a lower limit of a duty ratio D of a transformer-primary-side full bridge circuit, an apparatus determines upon (VBd/N)≦VR≦(VBc/N) that the first and second batteries may be able to be charged with regenerated power and determines upon VCd≦VR≦(VCc/Dmin) that the first battery may be able to be charged with the regenerated power.

First claim

What is claimed is:

1. An electric power conversion apparatus comprising:
a transformer having a winding turn ratio 1:N between a primary side and a secondary side;
a primary-side full bridge circuit provided at the primary side of the transformer;
a first port connected with the primary-side full bridge circuit;
a second port connected with a center tap at the primary side of the transformer;
a secondary-side full bridge circuit provided at the secondary side of the transformer;
a third port connected with the secondary-side full bridge circuit; and
a control part configured to control the primary-side full bridge circuit and the secondary-side full bridge circuit in such a manner that regenerated power that is input from the first port is used to charge at least one of a first battery connected with the second port and a second battery connected with the third port, wherein
the control part is configured to, when the control part has determined that a condition (VBd/N)≦VR≦(VBc/N) is met, further determine whether to use the regenerated power to charge the first battery and the second battery and, when the control part has determined that a condition VCd≦VR≦(VCc/Dmin) is met, further determine whether to use the regenerated power to charge the first battery, where
VR denotes a voltage of the regenerated power, VCd denotes a discharge final voltage of the first battery, VCc denotes a charge final voltage of the first battery, VBd denotes a discharge final voltage of the second battery, VBc denotes a charge final voltage of the second battery, N denotes the winding turn ratio of the transformer, and Dmin denotes a lower limit of a duty ratio D of the primary-side full bridge circuit.

2. The electric power conversion apparatus as claimed in claim 1 , wherein
the control part is configured to determine whether to charge the second battery with the regenerated power when the control part is to further determine whether to charge the first battery and the second battery with the regenerated power and a condition VR>(VB/N) is met, and
the control part is configured to determine whether to charge the first battery with the regenerated power when the control part is to further determine whether to charge the first battery and the second battery with the regenerated power and a condition VR>VC is met, where
VC denotes a voltage at the second port and VB denotes a voltage at the third port.

3. The electric power conversion apparatus as claimed in claim 1 , wherein
the control part is configured to charge the secondary battery with the regenerated power when a first voltage difference acquired from subtracting VB/N from VR is greater than a second voltage difference acquired from subtracting VC/D from VR, and charges the first battery with the regenerated power when the second voltage difference is greater than the first voltage difference, where
VC denotes a voltage at the second port and VB denotes a voltage at the third port.

4. The electric power conversion apparatus as claimed in claim 2 , wherein
the control part is configured to charge the secondary battery with the regenerated power when a first voltage difference acquired from subtracting VB/N from VR is greater than a second voltage difference acquired from subtracting VC/D from VR, and charges the first battery with the regenerated power when the second voltage difference is greater than the first voltage difference.

5. The electric power conversion apparatus as claimed in claim 3 , wherein
the control part is configured to charge the second battery with the regenerated power when a subtraction acquired from subtracting the second voltage difference from the first voltage difference is greater than or equal to a first threshold, charge the first battery with the regenerated power when the subtraction is less than a second threshold that is less than the first threshold, and charge the first and the second batteries with the regenerated power when the subtraction is greater than or equal to the second threshold and less than the first threshold.

6. The electric power conversion apparatus as claimed in claim 4 , wherein
the control part is configured to charge the second battery with the regenerated power when a subtraction acquired from subtracting the second voltage difference from the first voltage difference is greater than or equal to a first threshold, charge the first battery with the regenerated power when the subtraction is less than a second threshold that is less than the first threshold, and charge the first and the second batteries with the regenerated power when the subtraction is greater than or equal to the second threshold and less than the first threshold.

7. The electric power conversion apparatus as claimed in claim 1 , wherein
the control part is configured to set a phase difference between switching in the primary-side full bridge circuit and switching in the secondary-side full bridge circuit to zero and set the duty ratio D to VCc/VR, when charging the first battery with the regenerated power.

8. The electric power conversion apparatus as claimed in claim 2 , wherein
the control part is configured to set a phase difference between switching in the primary-side full bridge circuit and switching in the secondary-side full bridge circuit to zero and set the duty ratio D to VCc/VR, when charging the first battery with the regenerated power.

9. The electric power conversion apparatus as claimed in claim 3 , wherein
the control part is configured to set a phase difference between switching in the primary-side full bridge circuit and switching in the secondary-side full bridge circuit to zero and set the duty ratio D to VCc/VR, when charging the first battery with the regenerated power.

10. The electric power conversion apparatus as claimed in claim 4 , wherein
the control part is configured to set a phase difference between switching in the primary-side full bridge circuit and switching in the secondary-side full bridge circuit to zero and set the duty ratio D to VCc/VR, when charging the first battery with the regenerated power.

11. The electric power conversion apparatus as claimed in claim 5 , wherein
the control part is configured to set a phase difference between switching in the primary-side full bridge circuit and switching in the secondary-side full bridge circuit to zero and set the duty ratio D to VCc/VR, when charging the first battery with the regenerated power.

12. The electric power conversion apparatus as claimed in claim 6 , wherein
the control part is configured to set a phase difference between switching in the primary-side full bridge circuit and switching in the secondary-side full bridge circuit to zero and set the duty ratio D to VCc/VR, when charging the first battery with the regenerated power.

13. The electric power conversion apparatus as claimed in claim 1 , wherein
the control part is configured to set the duty ratio D and a phase difference between switching in the primary-side full bridge circuit and switching in the secondary-side full bridge circuit in such a manner that transmission power transmitted from the primary-side full bridge circuit to the secondary-side full bridge circuit becomes maximum, when charging the second battery with the regenerated power.

14. The electric power conversion apparatus as claimed in claim 2 , wherein
the control part is configured to set the duty ratio D and a phase difference between switching in the primary-side full bridge circuit and switching in the secondary-side full bridge circuit in such a manner that transmission power transmitted from the primary-side full bridge

Assignees

• Toyota Motor Co Ltd

Inventors

• Hasegawa Naoto
• Shono Shoichi
• Uchihara Masafumi
• Miura Mitsuhiro
• Tanahashi Fumiki
• Muto Jun

Classifications

• H02J7/342

  The other DC source being a battery actively interacting with the first one, i.e. battery to battery charging (with circuits for polarity protection H02J7/68) · CPC title

• H02J7/1423 Primary

  with multiple batteries · CPC title

• Y02T10/7005

  Cross-Sectional Technologies · mapped topic

• H02J7/0054

  Electricity · mapped topic

• Y02T10/70

  Energy storage systems for electromobility, e.g. batteries · CPC title