Circuit board having selective vias filled with lossy plugs

Patent metadata

Field	Value
Publication number	US-9871325-B2
Application number	US-201614996692-A
Country	US
Kind code	B2
Filing date	Jan 15, 2016
Priority date	Jan 15, 2016
Publication date	Jan 16, 2018
Grant date	Jan 16, 2018

Abstract

An interconnect system includes a circuit board including a substrate having a first surface and a second surface opposite the first surface, a plurality of signal conductors and a plurality of ground conductors including respective contact pads in a mating area of the substrate for engaging corresponding contacts of an electrical connector, and a plurality of ground vias extending at least partially through the substrate between the first and second surfaces. The ground vias are coupled to corresponding ground conductors. The ground vias include lossy plugs at least partially filling the ground vias. The lossy plugs are manufactured from lossy material capable of absorbing electrical resonance propagating through the substrate.

First claim

What is claimed is:

1. A circuit board comprising:
a substrate having a first surface and a second surface opposite the first surface;
the substrate having a plurality of signal conductors configured to carry electrical signals and a plurality of ground conductors being electrically grounded, the signal and ground conductors including respective contact pads in a mating area of the substrate for engaging corresponding contacts of an electrical connector; and
the substrate having a plurality of ground vias extending at least partially through the substrate between the first and second surfaces, the ground vias being plated, the ground vias being electrically coupled to corresponding ground conductors, the ground vias including lossy plugs at least partially filling the plated ground vias, the lossy plugs being electrically coupled to the ground conductors, the lossy plugs manufactured from lossy material capable of absorbing electrical resonance propagating through the substrate to provide resonance control, wherein the lossy plugs are only coupled to the corresponding ground conductors and are not electrically coupled to the signal conductors.

2. The circuit board of claim 1 , wherein the substrate includes a ground plane electrically connected to the ground vias and the lossy plugs.

3. The circuit board of claim 1 , wherein the contact pads are provided on both the first and second surfaces of the substrate.

4. The circuit board of claim 1 , wherein each ground conductor is coupled to at least one ground via and associated lossy plug.

5. The circuit board of claim 1 , wherein each ground conductor is coupled to at least two ground vias and associated lossy plugs.

6. The circuit board of claim 1 , wherein the lossy plugs substantially fill the ground vias.

7. The circuit board of claim 1 , wherein the ground vias extend entirely through the substrate between the first and second surfaces, the lossy plugs substantially filing the ground vias such that the lossy plugs are provided at the first surface and at the second surface.

8. The circuit board of claim 1 , wherein the lossy plugs are exposed at at least one of the first surface and the second surface.

9. The circuit board of claim 1 , wherein the lossy plugs pass through at least one ground plane of the substrate.

10. The circuit board of claim 1 , wherein the substrate includes a plurality of layers, the signal conductors being routed on at least two of the layers, the lossy plugs passing through each of the layers having the signal conductors.

11. The circuit board of claim 1 , wherein the ground vias and the lossy plugs are provided in the mating area.

12. The circuit board of claim 1 , wherein the ground vias and the lossy plugs are remote from the mating area.

13. The circuit board of claim 1 , wherein the lossy material of the lossy plugs includes conductive particles dispersed within a dielectric binder material.

14. The circuit board of claim 1 , wherein the lossy plugs provide loss in a target frequency range.

15. The circuit board of claim 1 , wherein the lossy plugs are magnetically lossy.

16. The circuit board of claim 1 , wherein the lossy plugs impede forming of standing waves along the ground conductors.

17. A pluggable connector comprising:
a plug housing configured to couple to a communication cable; and
a circuit board held by the plug housing and configured to be communicatively coupled to the communication cable, the circuit board having a substrate including a mating edge configured to interface with an electrical connector, the substrate including a plurality of signal conductors and a plurality of ground conductors, the signal and ground conductors including respective contact pads that are disposed proximate to the mating edge for engaging corresponding contacts of the electrical connector, the substrate having a plurality of plated ground vias extending at least partially through the substrate, the plated ground vias being coupled to corresponding ground conductors, the ground vias including lossy plugs at least partially filling the ground vias, the lossy plugs being electrically coupled to the ground conductors, the lossy plugs manufactured from lossy material capable of absorbing electrical resonance propagating through the substrate to provide resonance control, wherein the lossy plugs are only coupled to the corresponding ground conductors and are not electrically coupled to the signal conductors.

18. The pluggable connector of claim 17 , wherein the lossy plugs pass through at least one ground plane of the substrate.

19. The pluggable connector of claim 17 , wherein the lossy material of the lossy plugs includes conductive particles dispersed within a dielectric binder material.

20. An interconnect system comprising:
a receptacle connector assembly having a first circuit board and a receptacle connector mounted to the first circuit board, the receptacle connector having a receiving cavity, the receptacle connector including an array of electrical contacts disposed within the receiving cavity, the electrical contacts include signal contacts and ground contacts, the first circuit board includes a first substrate and signal conductors and ground conductors routed on the first substrate, the signal contacts of the receptacle connector are terminated to corresponding signal conductors of the first circuit board and the ground contacts of the receptacle connector are terminated to corresponding ground conductors of the first circuit board, the first circuit board includes a plurality of plated ground vias extending at least partially through the first substrate being coupled to corresponding ground conductors, the plated ground vias including lossy plugs at least partially filling the plated ground vias, the lossy plugs being electrically coupled to the ground conductors, the lossy plugs being manufactured from lossy material capable of absorbing electrical resonance propagating through the substrate, wherein the lossy plugs are only coupled to the corresponding ground conductors and are not electrically coupled to the signal conductors; and
a pluggable connector assembly configured to be inserted into the receiving cavity of the receptacle connector during a mating operation, the pluggable connector assembly including a second substrate having a first surface and a second surface opposite the first surface, the second substrate having a plurality of signal conductors and a plurality of ground conductors, the signal and ground conductors including respective contact pads in a mating area of the second substrate for engaging corresponding signal and ground contacts of the receptacle connector, and the second substrate having a plurality of plated ground vias extending at least partially through the second substrate between the first and second surfaces, the plated ground vias being coupled to corresponding ground conductors of the second substrate, the plated ground vias including lossy plugs at least partially filling the plated ground vias, the lossy plugs being electrically coupled to the ground conductors, the lossy plugs manufactured from lossy material absorbing electrical resonance propagating through the substrate, wherein the lossy plugs are only coupled to the corresponding ground conductors and are not electrically coupled to the signal conductors.

Assignees

• Tyco Electronics Corp
• Te Connectivity Corp

Inventors

• Patel Sandeep
• Champion Bruce Allen
• Shields Linda Ellen
• Phillips Michael John
• De Boer Thomas Taake
• Consoli John Joseph

Classifications

• H05K1/0233

  Filters, inductors or a magnetic substance · CPC title

• H05K2201/086

  for inductive purposes, e.g. printed inductor with ferrite core · CPC title

• H05K1/115

  Via connections; Lands around holes or via connections (H05K1/112 takes precedence) · CPC title

• H01R24/60

  Contacts spaced along planar side wall transverse to longitudinal axis of engagement · CPC title

• H05K2201/10189

  Non-printed connector · CPC title