Composite separator for lithium secondary battery, and lithium secondary battery using the composite separator

Patent metadata

Field	Value
Publication number	US-9871242-B2
Application number	US-201514921849-A
Country	US
Kind code	B2
Filing date	Oct 23, 2015
Priority date	Dec 8, 2014
Publication date	Jan 16, 2018
Grant date	Jan 16, 2018

Abstract

A composite separator and a lithium secondary battery including the composite separator, and the composite separator includes a separator; a first coating layer disposed on a surface of the separator and including a (meth)acrylic polymer and/or (meth)acrylic modified polyester resin; and a second coating layer disposed on another surface of the separator and including a vinylidene fluoride-based polymer.

First claim

What is claimed is:

1. A composite separator for a lithium secondary battery comprising:
a separator;
a first coating layer on a surface of the separator and comprising a (meth)acrylic polymer and/or (meth)acrylic modified polyester resin; and
a second coating layer on another surface of the separator and comprising a vinylidene fluoride-based polymer,
wherein the first coating layer and the second coating layer are different.

2. The composite separator of claim 1 , wherein
the first coating layer is disposed to oppose a cathode of the lithium secondary battery; and
the second coating layer is disposed to oppose an anode of the lithium secondary battery.

3. The composite separator of claim 1 , wherein
the first coating layer is disposed to oppose an anode of the lithium secondary battery; and
the second coating layer is disposed to oppose a cathode of the lithium secondary battery.

4. The composite separator of claim 1 , wherein
the (meth)acrylic polymer and/or (meth)acrylic modified polyester resin is at least one polymerization product of a (meth)acrylic monomer selected from the group consisting of methyl acrylate, ethyl acrylate, propyl acrylate, isopropyl acrylate, n-butyl acrylate, iso-butyl acrylate, n-amyl acrylate, iso-amyl acrylate, n-hexyl acrylate, 2-ethylhexyl acrylate, isobornyl acrylate, hydroxypropyl acrylate, hydroxyethyl acrylate, lauryl acrylate, 2-(((butoxyamino)carbonyl)oxy)ethyl(meth)acrylate, 2-(diethylamino)ethyl(meth)acrylate, 2-(dimethylamino)ethyl(meth)acrylate, 3-(diethylamino)propyl(meth)acrylate, 3-(dimethylamino)propyl(meth)acrylate, methyl 2-acetoamido(meth)acrylate, 2-(meth)acrylamidoglycolic acid, 2-(meth)acrylamido-2-methyl-1-propanesulfonic acid, (3-(meth)acrylamidopropyl)trimethyl ammonium chloride, N-(meth)acryloylamido-ethoxyethanol, 3-(meth)acryloylamido-1-propanol, N-(butoxymethyl)(meth) acrylamide, N-tert-butyl(meth)acrylamide, diacetone(meth)acrylamide, N,N-dimethyl(meth)acrylamide, N-(isobutoxymethyl)acrylamide, N-(isopropyl)(meth)acrylamide, (meth)acrylamide, N-phenyl(meth)acrylamide, N-(tris(hydroxymethyl)methyl)(meth)acrylamide, N,N′-(1,3-phenylene)dimaleimide, N,N′-(1,4-phenylene)dimaleimide, N,N′-(1,2-dihydroxyethylene)bisacrylamide, N,N′-ethylene-bis(meth)acrylamide, and N-vinylpyrrolidone.

5. The composite separator of claim 1 , wherein
the vinylidene fluoride-based polymer is at least one selected from the group consisting of polyvinylidene fluoride, polyvinylidene fluoride-co-hexafluoropropylene, polyvinylidene fluoride-co-trichloroethylene, polyvinylidene fluoride-co-tetrafluoroethylene, polyvinylidene fluoride-co-trifluoroethylene, polyvinylidene fluoride-co-trifluorochloroethylene, and polyvinylidene fluoride-co-ethylene.

6. The composite separator of claim 1 , wherein a thickness ratio of the first coating layer to the second coating layer is from about 0.5:1 to about 2:1.

7. The composite separator of claim 1 , wherein
the separator is a porous base or comprises a porous base and an inorganic particle.

8. The composite separator of claim 7 , wherein
the separator comprises the porous base and the inorganic particle,
the inorganic particle is at least one selected from colloidal silica, α-alumina (α-Al 2 O 3 ), γ-alumina (γ-Al 2 O 3 ), boehmite (γ-AlO(OH)), gibbsite (γ-Al(OH) 3 ), zirconium oxide, magnesium fluoride, BaTiO 3 , SnO 2 , CeO 2 , MgO, NiO, CaO, ZnO, Y 2 O 3 , TiO 2 , and SiC, and
an amount of the inorganic particle is in a range of about 0.01 part by weight to about 5 parts by weight based on 100 parts by weight of the total weight of the porous base and the inorganic particle.

9. The composite separator of claim 7 , further comprising
an inorganic coating layer disposed in the porous base and the first coating layer or between the porous base and the first coating layer, wherein
the inorganic coating layer comprises an inorganic particle of at least one selected from colloidal silica, α-alumina (α-Al 2 O 3 ), γ-alumina (γ-Al 2 O 3 ), boehmite (γ-AlO(OH)), gibbsite (γ-Al(OH) 3 ), zirconium oxide, magnesium fluoride, BaTiO 3 , SnO 2 , CeO 2 , MgO, NiO, CaO, ZnO, Y 2 O 3 , TiO 2 , and SiC.

10. A lithium secondary battery comprising:
a cathode;
an anode; and
the composite separator of claim 1 , disposed between the cathode and the anode.

11. The lithium secondary battery of claim 10 , wherein
the first coating layer is disposed to oppose the cathode; and
the second coating layer is disposed to oppose the anode.

12. The lithium secondary battery of claim 10 , wherein
the first coating layer is disposed to oppose the anode; and
the second coating layer is disposed to oppose the cathode.

13. The lithium secondary battery of claim 10 , wherein
the (meth)acrylic polymer and/or (meth)acrylic modified polyester resin is at least one polymerization product of a (meth)acrylic monomer selected from the group consisting of methyl acrylate, ethyl acrylate, propyl acrylate, isopropyl acrylate, n-butyl acrylate, iso-butyl acrylate, n-amyl acrylate, iso-amyl acrylate, n-hexyl acrylate, 2-ethylhexyl acrylate, isobornyl acrylate, hydroxypropyl acrylate, hydroxyethyl acrylate, lauryl acrylate, 2-(((butoxyamino)carbonyl)oxy)ethyl(meth)acrylate, 2-(diethylamino)ethyl(meth)acrylate, 2-(dimethylamino)ethyl(meth)acrylate, 3-(diethylamino)propyl(meth)acrylate, 3-(dimethylamino)propyl(meth)acrylate, methyl 2-acetoamido(meth)acrylate, 2-(meth)acrylamidoglycolic acid, 2-(meth)acrylamido-2-methyl-1-propanesulfonic acid, (3-(meth)acrylamidopropyl)trimethyl ammonium chloride, N-(meth)acryloylamido-ethoxyethanol, 3-(meth)acryloylamido-1-propanol, N-(butoxymethyl)(meth) acrylamide, N-tert-butyl(meth)acrylamide, diacetone(meth)acrylamide, N,N-dimethyl(meth)acrylamide, N-(isobutoxymethyl)acrylamide, N-(isopropyl)(meth)acrylamide, (meth)acrylamide, N-phenyl(meth)acrylamide, N-(tris(hydroxymethyl)methyl)(meth)acrylamide, N,N′-(1,3-phenylene)dimaleimide, N,N′-(1,4-phenylene)dimaleimide, N,N′-(1,2-dihydroxyethylene)bisacrylamide, N,N′-ethylene-bis(meth)acrylamide, and N-vinylpyrrolidone.

14. The lithium secondary battery of claim 10 , wherein
the vinylidene fluoride-based polymer is at least one selected from the group consisting of polyvinylidene fluoride, polyvinylidene fluoride-co-hexafluoropropylene, polyvinylidene fluoride-co-trichloroethylene, polyvinylidene fluoride-co-tetrafluoroethylene, polyvinylidene fluoride-co-trifluoroethylene, polyvinylidene fluoride-co-trifluorochloroethylene, and polyvinylidene fluoride-co-ethylene.

15. The lithium secondary battery of claim 10 , wherein a thickness ratio of the first coating layer to the second coating layer is from about 0.5:1 to about 2:1.

16. The lithium secondary battery of claim 10 , wherein
the separator is a porous base or comprises a porous base and an inorganic particle.

17. The lithium secondary battery of claim 16 , wherein
the separator comprises the porous base and the inorganic particle,
the inorganic particle is at least one selected from colloidal silica, α-alumina (α-Al 2 O 3 ), γ-alumina (γ-Al 2 O 3 ), boehmite (γ-AlO(OH)), gibbsite (γ-Al(OH) 3 ), zirconium oxide, magnesium fluoride, BaTiO 3 , SnO 2 , CeO 2 , MgO, NiO, CaO, ZnO, Y 2 O 3 , TiO 2 , and SiC, and
an amount of the inorganic particle is in a range of about 0.01 part by weight to about 5 parts by weight based on 100 parts by weight of the total weight of the porous base and the inorganic particle.

18. The lithium secondary battery of claim 16 further comprising
an inorganic coating layer disposed in the porous base and the first coating layer or between

Assignees

• Samsung Sdi Co Ltd

Inventors

• Hong Chan
• Lee Jeawoan
• Eo Soomi
• Park Seunghee

Classifications

• H01M10/052 Primary

  Li-accumulators · CPC title

• H01M50/443

  Particulate material · CPC title

• H01M50/457

  comprising three or more layers · CPC title

• H01M50/423

  Polyamide resins · CPC title

• H01M50/42

  Acrylic resins · CPC title