Light emitting devices having closely-spaced broad-spectrum and narrow-spectrum luminescent materials and related methods

Patent metadata

Field	Value
Publication number	US-9871173-B2
Application number	US-201615184104-A
Country	US
Kind code	B2
Filing date	Jun 16, 2016
Priority date	Jun 18, 2015
Publication date	Jan 16, 2018
Grant date	Jan 16, 2018

Abstract

A semiconductor light emitting device includes an LED and an associated recipient luminophoric medium that includes respective first through fourth luminescent materials that down-convert respective first through fourth portions of the radiation emitted by the LED to radiation having respective first through fourth peak wavelengths. The first peak wavelength is in the green color range and the second through fourth peak wavelengths are in the red color range. The second and third luminescent materials each emit light having a full-width half maximum bandwidth of at least 70 nanometers, while the fourth luminescent material emits light having a full-width half maximum bandwidth of less than 60 nanometers. Embodiments that only include three luminescent materials are also disclosed.

First claim

What is claimed is:

1. A semiconductor light emitting device that emits light in at least a blue color range, a green color range, a yellow color range and a red color range, comprising:
a light emitting diode (“LED”); and
a recipient luminophoric medium that is configured to down-convert at least some of the light emitted by the LED, the recipient luminophoric medium including at least:
a first luminescent material that down-converts a first portion of the radiation emitted by the LED to radiation having a first peak wavelength that is in the green color range or the yellow color range;
a second broad-spectrum luminescent material that down-converts a second portion of the radiation emitted by the LED to radiation having a second peak wavelength that is in the red color range;
a third K 2 SiF 6 :Mn 4+ phosphor that down-converts a third portion of the radiation emitted by the LED to radiation having a third peak wavelength that is in the red color range; and
a fourth broad-spectrum luminescent material that down-converts a fourth portion of the radiation emitted by the LED to radiation having a fourth peak wavelength that is different than the first, second and third peak wavelengths,
wherein the second peak wavelength is within twenty (20) nanometers of the third peak wavelength and the third peak wavelength is different than the second peak wavelength.

2. The semiconductor light emitting device of claim 1 , wherein a peak of the spectral output of the semiconductor light emitting device that is attributable to the third luminescent material is at least 1.5 times the spectral output of the semiconductor light emitting device at the second peak wavelength.

3. The semiconductor light emitting device of claim 1 , wherein the third peak wavelength is greater than the second peak wavelength.

4. The semiconductor light emitting device of claim 1 , wherein the K 2 SiF 6 :Mn 4+ phosphor has multiple distinct peaks, and wherein the two of the multiple distinct peaks having the highest spectral output have peak wavelengths that are on either side of the second peak wavelength.

5. The semiconductor light emitting device of claim 1 , wherein the second peak wavelength is within 10 nm of the third peak wavelength.

6. The semiconductor light emitting device of claim 1 , wherein the third peak wavelength is within 15 nanometers of the combined spectral output of the second and fourth broad-spectrum luminescent materials.

7. The semiconductor light emitting device of claim 1 , wherein the third peak wavelength is within 10 nanometers of the combined spectral output of the second and fourth broad-spectrum luminescent materials.

8. The semiconductor light emitting device of claim 1 , wherein the second broad-spectrum luminescent material is a (Ca 1-x Sr x )SiAlN 3 :Eu 2+ phosphor having a peak wavelength between 610-620 nanometers and the fourth broad-spectrum luminescent material is a (Ca 1-x Sr x )SiAlN 3 :Eu 2+ phosphor having a peak wavelength between 621-630 nanometers.

9. The semiconductor light emitting device of claim 1 , wherein the fourth peak wavelength is in the red color range.

10. A semiconductor light emitting device that emits light in at least a blue color range, a green color range, a yellow color range and a red color range, comprising:
a light emitting diode (“LED”); and
a recipient luminophoric medium that is configured to down-convert at least some of the light emitted by the LED, the recipient luminophoric medium including at least:
a first luminescent material that down-converts a first portion of the radiation emitted by the LED to radiation having a first peak wavelength that is in the green or yellow color ranges;
a second luminescent material that down-converts a second portion of the radiation emitted by the LED to radiation having a second peak wavelength that is in the red color range, the second luminescent material having a full-width half maximum bandwidth of at least 70 nanometers;
a third luminescent material that down-converts a third portion of the radiation emitted by the LED to radiation having a third peak wavelength that is in the red color range and that is higher than the second peak wavelength, the third luminescent material having an emission peak that has a full-width half maximum bandwidth of less than 25 nanometers,
wherein the second peak wavelength is within twenty (20) nanometers of the third peak wavelength,
wherein the third luminescent material emits light having multiple distinct peaks in the red color range, and wherein a first of the multiple distinct peaks is at a wavelength that is less than the second peak wavelength, and a second of the multiple distinct peaks is at a wavelength that is greater than the second peak wavelength, and
wherein the first and second of the multiple distinct peaks are the highest two of the multiple of the distinct peaks.

11. The semiconductor light emitting device of claim 10 , wherein the third luminescent material comprises a K 2 SiF 6 :Mn 4+ phosphor having a peak wavelength between 630 and 640 nm, and wherein the second luminescent material is a (Ca 1-x Sr x )SiAlN 3 :Eu 2+ phosphor having a peak wavelength between 610 and 630 nm.

12. The semiconductor light emitting device of claim 11 , wherein an emission spectrum of the semiconductor light emitting device includes a first peak that is attributable to the third luminescent material that is at least 50% greater than any point in the emission spectrum of the semiconductor light emitting device in the yellow or green color ranges.

13. The semiconductor light emitting device of claim 10 , wherein the first luminescent material is a YAG:Ce phosphor, the second luminescent material is a (Ca 1-x Sr x )SiAlN 3 :Eu 2+ phosphor, and the third luminescent material is an A 2 MF 6 :Mn 4+ phosphor where A is an Alkali metal and M is an element with a 4+ valence.

14. The semiconductor light emitting device of claim 10 , wherein a ratio of the third luminescent material to the combination of the first and second luminescent materials by weight is at least 2:3, and wherein a ratio of an amount of the third luminescent material by weight to an amount of the second luminescent material by weight is at least 25:1.

15. The semiconductor light emitting device of claim 10 , wherein the light output by the semiconductor light emitting device has a correlated color temperature of between 2700 K and 2850 K, a CRI value of between 80 and 92, a CRI R9 value of between 30 and 70, and a Qg value of between 90 and 110.

16. The semiconductor light emitting device of claim 15 , wherein the semiconductor device is part of a bulb or fixture that does not include any light emitting diodes that emit red light.

17. The semiconductor light emitting device of claim 10 , wherein the third luminescent material emits light having multiple distinct peaks in the red color range, and wherein a peak wavelength of a spectral output of the second luminescent material in response to the second portion of the radiation emitted by the LED is at a wavelength that is within the highest or second highest of the multiple distinct peaks.

18. A semiconductor light emitting device, comprising:
a light emitting diode (“LED”) that emits light having a peak wavelength in a blue color range; and
a recipient luminophoric medium that is configured to down-convert at least some of the light emitted by the LED, the recipient luminophoric medium including at least:
a YAG:Ce phosphor;
a (Ca 1-x Sr x )SiAlN 3 :Eu 2+ phosphor that down-converts a second portion of the radiation em

Assignees

• Cree Inc

Inventors

• Todorov Iliya
• Clatterbuck David
• Cabalu Jasper
• Collins Brian
• Bergmann Michael John
• Tudorica Florin

Classifications

• H10W72/01515

  Forming coatings · CPC title

• H10W72/075

  of bond wires · CPC title

• H01L33/502

  Electricity · mapped topic

• H01L2224/48091

  Electricity · mapped topic

• H01L2924/00014

  Electricity · mapped topic