Layered panel

Patent metadata

Field	Value
Publication number	US-9868473-B2
Application number	US-201214343582-A
Country	US
Kind code	B2
Filing date	Sep 13, 2012
Priority date	Sep 26, 2011
Publication date	Jan 16, 2018
Grant date	Jan 16, 2018

Abstract

A layered panel in which strength of a hinge can be improved regardless of the kinds of substrates configuring a front wall and a rear wall of the layered panel is provided. A layered panel in accordance with the present invention is a layered panel rotatable about a hinge as a rotary axis, characterized by including a front wall, a rear wall, and an intermediate layer interposed between the front wall and the rear wall, the hinge including the intermediate layer.

First claim

What is claimed is:

1. A layered panel comprising:
a front wall disposed at a front wall side of the layered panel;
a rear wall disposed at a rear wall side of the layered panel;
an intermediate layer interposed between the front wall and the rear wall;
an ornamental member that is adhered onto a surface of the front wall, disposed at the front wall side of the layered panel, such that the front wall is disposed between the ornamental member and the intermediate layer, and
a hinge defined by a depression contour provided in a portion of the layered panel that is interposed between the front wall and the rear wall, the portion of the layered panel being depressed in a depressing direction, the depressing direction being one of a direction from the front wall side to the rear wall side and a direction from the rear wall side to the front wall side, the depression contour dividing the layered panel into a first section disposed at a first side of the depression contour and a second section disposed at a second side of the depression contour that opposes the first side, the depression contour includes:
a flat bottom surface at an innermost part of the depression contour;
a first depression contour; and
a second depression contour that is linked with the first depression contour in the depressing direction at a first link section such that the first depression contour and the second depression contour together define the depression contour from an opening side of the depression contour to the flat bottom surface, the second depression contour being located between the flat bottom surface and the first depression contour, wherein

the first section and the second section of the layered panel are rotatable relative to each other about a rotary axis of the hinge,
when the first and second section of the layered panel are arranged along a horizontal plane that extends in an extending direction through both the first section and the second section:
a width of the first depression contour narrows continuously by a narrowing degree from a first end of the first depression contour located at the opening side of the depression contour to a second end of the first depression contour located at the first link section between the first depression contour and the second depression contour;
a width of the second depression contour narrows continuously by a narrowing degree from a first end of the second depression contour located at the first link section between the first depression contour and the second depression contour to a second end of the second depression contour located at the flat bottom surface;
the narrowing degree of the second depression contour is larger than the narrowing degree of the first depression contour; and
an outer side of the ornamental member is flat along the extending direction of the horizontal plane,

a thickness of the intermediate layer at the flat bottom surface is thinner than a thickness of the intermediate layer at the first and second sections,
a thickness of the rear wall at the flat bottom surface is thinner than a thickness of the rear wall at the first and second sections, and
the ornamental member and the front wall at the hinge are engaged and are each depressed in the depressing direction.

2. The layered panel in accordance with claim 1 , wherein
the first link section between the first depression contour and the second depression contour is bent, and
a second link section between the second depression contour and the bottom surface is bent.

3. The layered panel in accordance with claim 1 wherein
the intermediate layer includes a first portion and a second portion,
the hinge is defined at least by the first portion of the intermediate layer,
the depression contour is provided in the first portion of the intermediate layer, the first portion of the intermediate layer is depressed in the direction from the rear wall side to the front wall side, and
the intermediate layer includes at least one groove defined in the second portion of the intermediate layer that is depressed in the direction from the front wall side to the rear wall side, and the at least one groove is buried by a resin that defines a portion of the front wall.

4. The layered panel in accordance with claim 3 , wherein
the groove is provided adjacent to a standing wall of the depression contour that connects a starting point of the depression contour and an outer edge of the bottom surface.

5. The layered panel in accordance with claim 3 , wherein the first portion of the intermediate layer that defines the hinge is interposed between the front wall and the rear wall.

6. The layered panel in accordance with claim 1 wherein
the hinge is defined at least by a first portion of the intermediate layer,
a holding section is defined in at least a second portion of the intermediate layer, and the holding section is a deformed portion of the second portion of the intermediate layer that holds a reinforcement member.

7. The layered panel in accordance with claim 6 , wherein
the holding section is a click section disposed at a notch in the second portion of the intermediate layer, and
the reinforcement member is held by the click section.

8. The layered panel in accordance with claim 7 , wherein the first portion of the intermediate layer that defines the hinge is interposed between the front wall and the rear wall.

9. The layered panel in accordance with claim 6 , wherein the reinforcement member is sandwiched between the holding section of the intermediate layer and one of the front wall and the rear wall.

10. The layered panel in accordance with claim 3 , wherein
the at least one groove of the intermediate layer includes two grooves, defined across the depression contour in the second portion of the intermediate layer, that are depressed in the direction from the front wall side to the rear wall side, and
the grooves are buried by a resin the defines a portion of the front wall.

11. The layered panel in accordance with claim 1 , wherein the intermediate layer includes a foaming material, and a portion of the foaming material provided at the flat bottom surface has an expansion ratio of 2.0 or less.

12. The layered panel in accordance with claim 11 , wherein another portion of the foaming material of the intermediate layer provided at the first and second sections has an expansion ratio of 2.5 to 5.0.

Assignees

• Ishii Kenji
• Saeki Kazuhiko
• Kyoraku Co Ltd

Inventors

• Ishii Kenji
• Saeki Kazuhiko

Classifications

• B32B2262/106

  Carbon fibres, e.g. graphite fibres · CPC title

• B29L2031/22

  Hinges {, pivots} · CPC title

• B32B27/36

  comprising polyesters · CPC title

• B32B3/30 Primary

  characterised by a layer formed with recesses or projections, e.g. {hollows, grooves, protuberances, ribs (apertured layer B32B3/266; layer with cavities or internal voids B32B3/26)} · CPC title

• B29C53/063

  combined with folding · CPC title