DC-DC converter and control method thereof

Patent metadata

Field	Value
Publication number	US-9866130-B1
Application number	US-201615363061-A
Country	US
Kind code	B1
Filing date	Nov 29, 2016
Priority date	Sep 8, 2016
Publication date	Jan 9, 2018
Grant date	Jan 9, 2018

Abstract

A DC-DC converter includes: a clamp capacitor having one terminal connected with a ground terminal of a voltage source; a switching circuit including first and second switches connected with each other in series between a positive terminal and the ground terminal of the voltage source, and third and fourth switches connected with each other in series between both terminals of the clamp capacitor; and a forward-flyback transformer including a plurality of primary coils connected between a first connection node between the first and second switches and a second connection node between the third and fourth switches.

First claim

What is claimed is:

1. A DC-DC converter, comprising:
a clamp capacitor having one terminal connected with a ground terminal of a voltage source;
a switching circuit including first and second switches connected with each other in series between a positive terminal and the ground terminal of the voltage source, and third and fourth switches connected with each other in series between both terminals of the clamp capacitor;
a forward-flyback transformer including a plurality of primary coils connected between a first connection node between the first and second switches and a second connection node between the third and fourth switches; and
a controller performing a control to alternately turn on the first and fourth switches and the second and third switches and turn on the second switch only in a portion of an interval in which the third switch is turned on,
wherein the controller turns off the second switch if a detected current flowing into a leak inductance of the forward-flyback transformer is 0 in a state in which the second and third switches are turned on.

2. The DC-DC converter of claim 1 , further comprising:
a current sensor detecting the current flowing into the leak inductance.

3. The DC-DC converter of claim 1 , wherein:
the forward-flyback transformer includes a forward transformer including a primary coil connected with the first connection node and a flyback transformer including the primary coil connected between the first connection node and the second connection node.

4. The DC-DC converter of claim 3 , further comprising:
a first rectifying diode connected between a secondary coil of the forward transformer and a load;
a second rectifying diode connected between a secondary coil of the flyback transformer and the load;
an output capacitor connected between both terminals of the load.

5. The DC-DC converter of claim 4 , wherein:
the first rectifying diode includes a cathode connected with the secondary coil of the forward transformer and an anode connected with a ground terminal of the load, and
the second rectifying diode includes a cathode connected with the secondary coil of the flyback transformer and an anode connected with the ground terminal of the load.

6. The DC-DC converter of claim 1 , wherein:
the first switch is connected between a positive terminal of the voltage source and the first connection node, the second switch is connected between the first connection node and a ground terminal of the voltage source, the third switch is connected with one terminal of the clamp capacitor and the second connection node, and the fourth switch is connected between the second connection node and the ground terminal of the voltage source.

7. A control method of a DC-DC converter including a clamp capacitor having one terminal connected with a ground terminal of a voltage source, a switching circuit including first and second switches connected with each other in series between a positive terminal and the ground terminal of the voltage source and third and fourth switches connected with each other in series between both terminals of the clamp capacitor, and a forward-flyback transformer including a plurality of primary coils connected between a first connection node between the first and second switches and a second connection node between the third and fourth switches, the method comprising;
turning on, by a controller, the first switch and the fourth switch;
detecting, by controller, a current flowing into a leak inductance of the forward-flyback transformer;
turning off, by the controller, the first switch and the fourth switch if the first switch and the fourth switch are turned on and a predetermined time lapses;
turning on, by the controller, the second switch and the third switch;
turning off, by the controller, the second switch if the second switch and the third switch are turned on and the predetermined time lapses; and
turning off, by the controller, the third switch if the second switch is turned off and the predetermined time lapses,
wherein the turning off of the second switch includes turning off the second switch if the current flowing into the leak inductance is 0.

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp
• Korea Advanced Inst Sci & Tech

Inventors

• Choi Jaehyuk
• Lee Woo Young
• Kim Seok Joon
• Kim Jong Pil
• Kim Sam Gyun
• Moon Gun Woo
• Youn Han Shin
• Lee Jae Bum
• Baek Jae Il

Classifications

• B60W10/26

  for electrical energy, e.g. batteries or capacitors · CPC title

• H02M3/155 Primary

  using semiconductor devices only · CPC title

• H02M3/33507

  with automatic control of the output voltage or current, e.g. flyback converters (H02M3/33561, H02M3/33569 take precedence) · CPC title

• H02M3/3376 Primary

  with automatic control of output voltage or current · CPC title

• H02M2007/4815

  Electricity · mapped topic