Insulated stator of a motor having holding grooves to hold end parts of a coil winding

Patent metadata

Field	Value
Publication number	US-9866084-B2
Application number	US-201313747960-A
Country	US
Kind code	B2
Filing date	Jan 23, 2013
Priority date	Jan 25, 2012
Publication date	Jan 9, 2018
Grant date	Jan 9, 2018

Abstract

A core segment sub-assembly has a first holding groove, which holds a start part of a coil wire of a three-phase winding, and a second holding groove, which holds an end part of the coil wire of the three-phase winding, at positions on an axial end surface of an annular covering part and shifted in a circumferential direction relative to a tooth covering part, on which the winding is provided. The first holding groove and the second holding groove sandwiches the tooth covering part and are separated more from each other as extending in a radially outward direction. The positions and the directions of the first holding groove and the second holding grooves are matched to the paths of the coil wire wound by a flyer type winding machine. The stator can thus be made suited to a winding process by the flyer type winding machine.

First claim

What is claimed is:

1. A stator of a motor, which rotates a rotor by a rotating magnetic field generated when electric power is supplied, the stator comprising:
a winding of multiple phases;
a core including an annular part and a plurality of tooth parts, the annular part extending in a circumferential direction to form an annular outer periphery, and the plurality of tooth parts protruding inwardly in a radial direction from the annular part;
a terminal for electric power supply to the winding; and
an insulator including an annular covering part, which covers and insulates the annular part, and a tooth covering part, which covers and insulates the tooth part and on which the winding is wound, wherein:
the insulator holds the terminal;
the insulator further includes a first holding groove, which holds a start part of a coil wire of one phase of the winding for connection to the terminal, and a second holding groove, which holds an end part of the coil wire of the one phase of the winding, at positions on an axial end surface of the annular covering part and shifted in a circumferential direction relative to the tooth covering part, the first holding groove and the second holding groove being formed sandwiching the tooth covering part and the terminal therebetween and distanced more from each other as extending in a radially outward direction;
the first holding groove and the second holding groove are inclined relative to the tooth covering part in opposite directions over lengths between respective entrances and exits;
the first holding groove has an exit with only one rounded corner; and
the second holding groove has an entrance with only one rounded corner.

2. The stator according to claim 1 , wherein:
the first holding groove and the second holding groove are formed wider in groove width at the respective entrances than at the respective exits.

3. The stator according to claim 1 , wherein:
the first holding groove and the second holding groove have respective round corner parts, which are formed at radially inside of the annular covering part and widened in an open direction at a corner part on a tooth covering part side in a circumferential direction.

4. A stator manufacturing method for winding, by a flyer type winding machine, the coil wire about the tooth covering part of the stator according to claim 1 , the stator manufacturing method comprising steps of:
accommodating a start part of the coil wire of the winding in the first holding groove;
winding the coil wire about the tooth covering part; and
accommodating an end part of the coil wire of the winding in the second holding groove.

5. A stator of a motor, which rotates a rotor by a rotating magnetic field generated when electric power is supplied, the stator comprising:
a winding of multiple phases;
a core including an annular part and a plurality of tooth parts, the annular part extending in a circumferential direction to form an annular outer periphery, and the plurality of tooth parts protruding inwardly in a radial direction from the annular part;
a terminal for electric power supply to the winding; and
an insulator including an annular covering part, which covers and insulates the annular part, and a tooth covering part, which covers and insulates the tooth part and on which the winding is wound, wherein:
the insulator holds the terminal;
the insulator further includes a first holding groove, which holds a start part of a coil wire of one phase of the winding for connection to the terminal, and a second holding groove, which holds an end part of the coil wire of the one phase of the winding, at positions on an axial end surface of the annular covering part and shifted in a circumferential direction relative to the tooth covering part, the first holding groove and the second holding groove being formed sandwiching the tooth covering part and the terminal therebetween and distanced more from each other as extending in a radially outward direction;
the first holding groove and the second holding groove are inclined relative to the tooth covering part in opposite directions over lengths between respective entrances and exits;
the winding includes multiple phase winding parts;
the coil wire of each phase winding part is wound on a pair of the plurality of tooth parts;
the first holding groove and the second holding groove are formed on the tooth covering part of only one of the pair of the plurality of tooth parts; and
the first holding groove has an exit with only one rounded corner; and
the second holding groove has an entrance with only one rounded corner.

6. A stator of a motor, which rotates a rotor by a rotating magnetic field generated when electric power is supplied, the stator comprising:
a winding of multiple phases;
a core including an annular part and a plurality of tooth parts, the annular part extending in a circumferential direction to form an annular outer periphery, and the plurality of tooth parts protruding inwardly in a radial direction from the annular part;
a terminal for electric power supply to the winding; and
an insulator including an annular covering part, which covers and insulates the annular part, and a tooth covering part, which covers and insulates the tooth part and on which the winding is wound, wherein:
the insulator holds the terminal;
the insulator further includes a first holding groove, which holds a start part of a coil wire of one phase of the winding for connection to the terminal, and a second holding groove, which holds an end part of the coil wire of the one phase of the winding, at positions on an axial end surface of the annular covering part and shifted in a circumferential direction relative to the tooth covering part, the first holding groove and the second holding groove being formed sandwiching the tooth covering part and the terminal therebetween and distanced more from each other as extending in a radially outward direction;
the first holding groove and the second holding groove are formed wider in groove width at respective entrances than at respective exits; and
the respective entrances of the first hold groove and the second holding groove are on opposing radial sides of the annular covering part.

Assignees

• Denso Corp

Inventors

• Hashimoto Hideki
• Miyazaki Eiji

Classifications

• H02K15/0075

  Electricity · mapped topic

• H02K3/522 Primary

  for generally annular cores with salient poles · CPC title

• H02K15/095

  by laying conductors around salient poles · CPC title

• H02K3/38 Primary

  around winding heads, equalising connectors, or connections thereto · CPC title

• H02K1/148

  Sectional cores (H02K1/141 takes precedence) · CPC title