Methods to prepare stable electrolytes for iron redox flow batteries

Patent metadata

Field	Value
Publication number	US-9865895-B2
Application number	US-201414201244-A
Country	US
Kind code	B2
Filing date	Mar 7, 2014
Priority date	Mar 12, 2013
Publication date	Jan 9, 2018
Grant date	Jan 9, 2018

Abstract

An iron redox flow battery system, comprising a redox electrode, a plating electrolyte tank, a plating electrode, a redox electrolyte tank with additional acid additives that may be introduced into the electrolytes in response to electrolyte pH. The acid additives may act to suppress undesired chemical reactions that create losses within the battery and may be added in response to sensor indications of these reactions.

First claim

The invention claimed is:

1. An iron redox flow battery system, comprising:
a redox electrode fluidically coupled to a redox electrolyte tank;
a plating electrode fluidically coupled to a plating electrolyte tank, wherein a plating electrolyte is fluidically coupled to a plating electrolyte acid additive or a redox electrolyte is communicatively coupled to a redox electrolyte acid additive;
a pH monitoring device monitoring a pH of the plating electrolyte or redox electrolyte;
an additional additive tank fluidically coupled to one of the redox electrolyte tank or the plating electrolyte tank via an additive pump, the additive tank separate from the redox electrolyte tank and the plating electrolyte tank; and
a control system communicatively coupled with the pH monitoring device and the additive pump, and having instructions stored therein to pump an amount of plating electrolyte additive or redox electrolyte additive via the additive pump in response to the pH monitoring device.

2. The system of claim 1 , wherein the plating electrolyte or redox electrolyte includes FeCl 2 , FeCl 3 , FeSO 4 , Fe 2 (SO 4 ) 3 , or any combination thereof.

3. The system of claim 2 , wherein the plating electrolyte or redox electrolyte includes NaCl, NH 4 Cl, LiCl, Na 2 SO 4 , (NH 4 ) 2 SO 4 , Li 2 SO 4 , or any combination thereof.

4. The system of claim 1 , wherein the pH monitoring device is a Fe potential probe comprising a clean iron wire in conjunction with a reference electrode such as an Ag/AgCl electrode or an H 2 electrode.

5. The system of claim 1 , wherein the plating electrolyte additive, redox electrolyte additive, or both include boric acid, ascorbic acid, acetic acid, malic acid, lactic acid, citric acid, tartaric acid, isoascorbic acid, malonic acid, glycolic acid, or any combination thereof.

6. The system of claim 1 , wherein the plating electrolyte, redox electrolyte, or both include chelating organic acid.

7. An iron redox flow battery system, comprising:
a redox electrode fluidically coupled to a redox electrolyte tank having a redox electrolyte solution;
a plating electrode fluidically coupled to a plating electrolyte tank having a plating electrolyte solution, where the plating electrolyte and redox electrolyte are coupled to a plating electrolyte additive and a redox electrolyte additive respectively;
a pH monitoring device monitoring a pH of the plating electrolyte or redox electrolyte;
an additional additive tank fluidically coupled to one of the redox electrolyte tank or the plating electrolyte tank via an additive pump, the additive tank separate from the redox electrolyte tank and the plating electrolyte tank; and
a control system communicatively coupled with the pH monitoring device and the additive pump, and having instructions stored therein to pump a determined amount of plating electrolyte additive or redox electrolyte additive added to the plating electrolyte solution or redox electrolyte solution, respectively, in response to a comparison of the pH monitoring device and a desired pH.

8. The system of claim 1 , wherein the control system further comprises instructions stored therein to determine a desired pH to achieve a desired coulombic efficiency, and adjusting the additive pump responsive to a measured pH to meter an amount of the electrolyte additive added in response to the pH.

9. The system of claim 1 , wherein the control system further includes instructions stored therein to add a pre-calculated amount of acid to the plating electrolyte responsive to a measured pH level above 4.

Assignees

• Ess Technology Inc

Inventors

• Evans Craig E
• Song Yang

Classifications

• H01M2300/0005

  Acid electrolytes · CPC title

• H01M8/188 Primary

  by recharging of redox couples containing fluids; Redox flow type batteries · CPC title

• H01M8/20

  Indirect fuel cells, e.g. fuel cells with redox couple being irreversible (H01M8/18 takes precedence) · CPC title

• H01M2300/0002

  Aqueous electrolytes · CPC title

• Y02E60/528

  Cross-Sectional Technologies · mapped topic