Energy storage device

Patent metadata

Field	Value
Publication number	US-9865855-B2
Application number	US-201615052330-A
Country	US
Kind code	B2
Filing date	Feb 24, 2016
Priority date	Feb 25, 2015
Publication date	Jan 9, 2018
Grant date	Jan 9, 2018

Abstract

An energy storage device includes a positive electrode, a negative electrode, and an insulating layer arranged between these electrodes to electrically insulate these electrodes. The negative electrode includes a composite layer containing active material particles. The composite layer of the negative electrode, and the positive electrode are arranged to face each other across the insulating layer. The insulating layer contains electrically insulating particles, and is made porous by a gap between these particles. The composite layer of the negative electrode is made porous by a gap between the active material particles, and “−0.8≦Log B−Log A≦1.0” is satisfied in which in a pore distribution of the composite layer, a pore peak diameter is represented by A (μm), and in a pore distribution of the insulating layer, a peak diameter is represented by B (μm).

First claim

What is claimed is:

1. An energy storage device, comprising:
a positive electrode;
a negative electrode; and
an insulating layer arranged between the positive and negative electrodes to electrically insulate the positive and negative electrodes,
wherein the negative electrode includes a composite layer containing active material particles,
the composite layer of the negative electrode, and the positive electrode are arranged to face each other across the insulating layer,
the insulating layer contains electrically insulating particles, and is made porous by a gap between the electrically insulating particles,
the composite layer of the negative electrode is made porous by a gap between the active material particles,
the following relational expression (1) is satisfied:
−0.8≦Log B −Log A ≦1.0

in which in a distribution of pores in the composite layer, a pore peak diameter is represented by A (μm), and in a distribution of pores in the insulating layer, a pore peak diameter is represented by B (μm), and
the pore peak diameter of the composite layer is 0.5 μm or more and 1.5 μm or less.

2. The energy storage device according to claim 1 , wherein the pore peak diameter of the composite layer and the pore peak diameter of the insulating layer satisfy −0.6≦Log B−Log A.

3. The energy storage device according to claim 1 , wherein the pore peak diameter of the composite layer and the pore peak diameter of the insulating layer satisfy −0.3≦Log B−Log A.

4. The energy storage device according to claim 1 , wherein the pore peak diameter of the composite layer and the pore peak diameter of the insulating layer satisfy Log B−Log A<0.9.

5. The energy storage device according to claim 1 , wherein the pore peak diameter of the composite layer and the pore peak diameter of the insulating layer satisfy Log B−Log A<0.5.

6. The energy storage device according to claim 1 , wherein an average primary particle diameter D90 of the active material particles in the composite layer is 3 μm or more and 18 μm or less.

7. The energy storage device according to claim 1 , wherein the following relational expression (2) is satisfied:
−3 ≦C−D ≦6

in which an average primary particle diameter D90 of the active material particles in the composite layer is represented by C (μm), and an average primary particle diameter D90 of the electrically insulating particles in the insulating layer is represented by D (μm).

8. The energy storage device according to claim 7 , wherein the average primary particle diameter D90 of the active material particles in the composite layer and the average primary particle diameter D90 of the electrically insulating particles in the insulating layer satisfy 0 ≦C−D ≦3.

9. The energy storage device according to claim 1 , wherein the active material particles in the negative electrode comprise non-graphitizable carbon.

10. The energy storage device according to claim 1 , wherein the composite layer of the negative electrode further comprises carboxymethylcellulose.

11. The energy storage device according to claim 1 , wherein the pore peak diameter of the insulating layer is 0.2 μm or more and 12 μm or less.

12. The energy storage device according to claim 1 , wherein the insulating layer is formed on the composite layer.

13. The energy storage device according to claim 1 , wherein the energy storage device further includes a separator, and
the insulating layer is formed on the separator.

14. The energy storage device according to claim 1 , wherein the pore peak diameter of the composite layer and the pore peak diameter of the insulating layer satisfy −0.8≦Log B−Log A≦0.4.

Assignees

• Gs Yuasa Int Ltd

Inventors

• Miyazaki Akihiko
• Nakai Kenta
• Kako Tomonori
• Mori Sumio

Classifications

• H01M4/583

  Carbonaceous material, e.g. graphite-intercalation compounds or CFx · CPC title

• H01M4/366

  as layered products · CPC title

• H01M4/622

  being polymers · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title