Integrated photonics including germanium

Patent metadata

Field	Value
Publication number	US-9864138-B2
Application number	US-201614987693-A
Country	US
Kind code	B2
Filing date	Jan 4, 2016
Priority date	Jan 5, 2015
Publication date	Jan 9, 2018
Grant date	Jan 9, 2018

Abstract

A photonic structure can include in one aspect one or more waveguides formed by patterning of waveguiding material adapted to propagate light energy. Such waveguiding material may include one or more of silicon (single-, poly-, or non-crystalline) and silicon nitride.

First claim

What is claimed is:

1. A method of fabricating a photodetector structure comprising:
forming dielectric material over silicon;
etching a trench in the dielectric material extending to the silicon;
epitaxially growing germanium within the trench;
annealing germanium formed by the epitaxially growing;
repeating the epitaxially growing and the annealing until the germanium overfills the trench;
planarizing an overfill portion of the germanium; and
creating top and bottom contacts using doping and metallization, wherein the method is performed so that the top contact is in contact with the germanium, wherein the method includes forming a reduced area top doping region in the germanium having an area smaller than an area of a top of the germanium in which the top doping region is formed, and wherein the method is performed so that an entirety of a perimeter of the top doping region is spaced apart inward from a perimeter of the germanium defined at a top of the germanium.

2. The method of claim 1 , wherein the epitaxially growing is performed so that germanium is formed on the-silicon.

3. The method of claim 1 , wherein the epitaxially growing is performed so that the photodetector structure is absent a low-temperature SiGe or Ge buffer structure adjacent to the silicon.

4. The method of claim 1 , wherein the epitaxially growing of germanium is performed without use of a doping gas so that intrinsic germanium is formed by the epitaxially growing.

5. The method of claim 1 , wherein the epitaxially growing of germanium is performed using a dopant precursor so that in-situ doped germanium is formed by the epitaxially growing.

6. The method of claim 1 , wherein the epitaxially growing includes performing epitaxial growing at a temperature in the range of from about 550 degrees Celsius to about 850 degrees Celsius.

7. The method of claim 1 , wherein the epitaxially growing includes performing epitaxial growing at a temperature in the range of from about 550 degrees Celsius to about 850 degrees Celsius and wherein the annealing includes annealing at a temperature of between about 650 degrees Celsius to about 850 degrees Celsius.

8. The method of claim 1 , wherein the epitaxially growing includes performing epitaxial growing at a temperature in the range of from about 550 degrees Celsius to about 850 degrees Celsius at a pressure in the range of from about 10 Torr to about 300 Torr using germane (GeH 4 ) and H 2 as a precursor and carrier gas, and wherein the annealing includes annealing at a temperature of between about 650 degrees Celsius to about 850 degrees Celsius at a pressure of between about 100 Torr to about 600 Torr.

9. The method of claim 1 , wherein the growing is preceded by an ex-situ wet-chemical and an in-situ dry cleaning process for removal of organic and metallic contamination and native oxide.

10. The method of claim 1 , wherein the growing is further preceded by an in-situ thermal treatment in a reducing H 2 -environment for removal of sub-stoiciometric surface silicon oxide.

11. The method of claim 1 , wherein the method is performed so that the top contact is in contact with the germanium and further so that an entirety of a perimeter of the top contact at a location contacting the germanium is spaced apart from a perimeter of the germanium defined at a top of the germanium.

12. The method of claim 1 , wherein the method is performed so that a top doping region is formed in the germanium and wherein the method is performed so that the top contact is in contact with the germanium by being in contact with the top doping region of the germanium and further so that an entirety of a perimeter of the top contact at a location contacting the top doping region of the germanium is spaced apart from a perimeter of the top doping region.

13. The method of claim 1 , wherein the method is performed so that an entirety of a perimeter of the top doping region is spaced apart inward from a perimeter of the germanium defined at a top of the germanium and wherein the method is performed so that the top contact is in contact with the top doping region of the germanium and further so that an entirety of a perimeter of the top contact at a location contacting the top doping region of the germanium is spaced apart inward from the perimeter of the top doping region.

14. The method of claim 1 , wherein the method includes forming a top doping region in the germanium and wherein the method is performed so that an entirety of a perimeter of the top doping region is spaced apart inward from a perimeter of the germanium defined at a top of the germanium and wherein the method is performed so that the top contact is in contact with the top doping region of the germanium and further so that an entirety of a perimeter of the top contact at a location contacting the top doping region of the germanium is spaced apart inward from the perimeter of the top doping region.

15. The method of claim 1 , wherein the annealing germanium formed by the epitaxially growing is performed without reflow of the germanium.

16. The method of claim 1 , wherein the repeating the epitaxially growing and the annealing until the germanium overfills the trench includes finalizing of the overfill with a growing rather than the annealing.

17. The method of claim 1 , wherein each iteration of the epitaxially growing germanium within the trench increases a height of the germanium by less than 500 nm, and wherein the etching a trench includes performing the etching so that the trench has a width of less than about 10 um.

18. The method of claim 1 , wherein the etching a trench includes etching a trench in the dielectric material extending to a top elevation of the silicon, and wherein the epitaxially growing includes epitaxially growing germanium within the trench so that a bottom elevation of the germanium is at the top elevation of the silicon.

19. The method of claim 1 , wherein repeating the epitaxially growing and the annealing includes performing the repeating so that prior to the overfill and subsequent to each iteration of the annealing the germanium retains a defined formation characterized by a top elevation being at a center of the formation and lower elevations at a perimeter of the formation.

20. A method of fabricating a photodetector structure comprising:
forming dielectric material over silicon;
etching a trench in the dielectric material extending to the silicon;
epitaxially growing germanium within the trench;
annealing germanium formed by the epitaxially growing;
repeating the epitaxially growing and the annealing until the germanium overfills the trench;
planarizing an overfill portion of the germanium; and
creating top and bottom contacts using doping and metallization, wherein the epitaxially growing includes performing the epitaxial growing so that initially deposited germanium formed on the silicon is epitaxially grown at a temperature in the range of from about 550 degrees Celsius to about 850 degrees Celsius.

21. The method of claim 20 , wherein the method is performed so that the top contact is in contact with the germanium at a location that includes an area in alignment with a portion of the silicon that delimits the trench.

22. The method of claim 20 , wherein the method includes forming a reduced area top doping region in the germanium having an area smaller than an area of a top of the germanium in which the top doping region is formed.

23. The method of claim 20 , wherei

Assignees

• Univ New York State Res Found

Inventors

• Coolbaugh Douglas
• Adam Thomas
• Leake Gerald L

Classifications

• H10P14/3441

  Conductivity type · CPC title

• H10P14/3411

  Silicon, silicon germanium or germanium · CPC title

• H10P14/3251

  consisting of three or more layers · CPC title

• H10P14/3211

  Silicon, silicon germanium or germanium · CPC title

• H10P14/2905

  Silicon, silicon germanium or germanium · CPC title