Oxygen sensor control based on water contact

Patent metadata

Field	Value
Publication number	US-9863909-B2
Application number	US-201414542181-A
Country	US
Kind code	B2
Filing date	Nov 14, 2014
Priority date	Nov 14, 2014
Publication date	Jan 9, 2018
Grant date	Jan 9, 2018

Abstract

Various methods for operating an oxygen sensor are provided. In one example, a method of operating an oxygen sensor comprises applying power to a heater of the oxygen sensor, and indicating whether water is in contact with the oxygen sensor based on a time rate of change of a temperature of the oxygen sensor.

First claim

The invention claimed is:

1. A method of operating an oxygen sensor, comprising:
applying power to a heater of the oxygen sensor;
indicating whether water is in contact with the oxygen sensor based on a time rate of change of a temperature of the oxygen sensor;
wherein the power is an initial, first power level, the method further comprising:
responsive to indicating that water is in contact with the oxygen sensor, applying a second power level greater than the first power level to the heater: and
determining whether one of an expected temperature and a minimum expected time rate of change of the temperature of the oxygen sensor is reached by the oxygen sensor, the expected temperature and the minimum expected time rate of change both expected for the second power level.

2. The method of claim 1 , wherein indicating whether water is in contact with the oxygen sensor includes indicating that water is in contact with the oxygen sensor responsive to the time rate of change being less than a minimum expected time rate of change of the temperature of the oxygen sensor expected for the power applied to the heater, wherein the minimum expected time rate of change is retrieved by accessing a lookup table with the power being applied to heater.

3. The method of claim 1 , further comprising, prior to indicating whether water is in contact with the oxygen sensor, determining the temperature of the oxygen sensor based on:
only a resistance of the heater if the resistance indicates a temperature below or equal to a threshold temperature; and
both the resistance of the heater and an impedance of the oxygen sensor if the resistance indicates a temperature above the threshold temperature.

4. The method of claim 1 , wherein the power is at a minimum power level, the minimum power level is a power level that drives heating of the oxygen sensor without causing thermal shock to the oxygen sensor and cracking that otherwise might occur in the presence of water contacting the oxygen sensor while applying power greater than the initial power level.

5. The method of claim 1 , wherein the expected temperature and the minimum expected time rate of change are further expected for one or both of intake airflow and exhaust temperature.

6. The method of claim 1 , further comprising, responsive to one of the expected temperature and the minimum expected time rate of change being reached by the oxygen sensor, increasing the power applied to the heater above the second power level up to a threshold power level so that the temperature of the oxygen sensor increases at a maximum allowable rate.

7. The method of claim 6 , further comprising:
indicating whether water remains in contact with the oxygen sensor;
responsive to indicating that water remains in contact with the oxygen sensor, increasing the power applied to the heater until indicating that water is no longer in contact with the oxygen sensor; and
responsive to indicating that water is not in contact with the oxygen sensor, increasing the power applied to the heater until the temperature of the oxygen sensor reaches an operational temperature.

8. The method of claim 7 , further comprising responsive to the temperature of the oxygen sensor reaching the operational temperature, controlling the heater via closed loop control.

9. The method of claim 8 , wherein closed loop control includes:
determining the temperature of the oxygen sensor;
determining a temperature setpoint; and
applying power to the heater based on a difference between the temperature of the oxygen sensor and the temperature setpoint.

10. A method of operating an oxygen sensor, comprising:
applying an initial power level to a heater of the oxygen sensor;
indicating whether water is in contact with the oxygen sensor based on a time rate of change of a temperature of the oxygen sensor;
responsive to indicating that water is in contact with the oxygen sensor, controlling the heater according to a first control scheme; and
responsive to indicating that water is not in contact with the oxygen sensor, controlling the heater according to a second control scheme different from the first control scheme.

11. The method of claim 10 , wherein the first control scheme includes:
applying a second power level to the heater, the second power level being greater than the initial power level; and
indicating whether one of an expected temperature and a minimum expected time rate of change of the temperature of the oxygen sensor is reached by the oxygen sensor, the expected temperature and the minimum expected time rate of change both expected for the second power level.

12. The method of claim 11 , further comprising responsive to indicating that one of the expected temperature and the minimum expected time rate of change has been reached by the oxygen sensor, increasing the power applied to the heater above the second power level up to a threshold power level so that the temperature of the oxygen sensor increases at a maximum allowable rate.

13. The method of claim 12 , further comprising:
indicating whether water remains in contact with the oxygen sensor;
responsive to indicating that water remains in contact with the oxygen sensor, increasing the power applied to the heater until indicating that water is no longer in contact with the oxygen sensor; and
responsive to indicating that water is not in contact with the oxygen sensor, increasing the power applied to the heater until the temperature of the oxygen sensor reaches an operational temperature.

14. The method of claim 13 , further comprising responsive to the temperature of the oxygen sensor reaching the operational temperature, controlling the heater via closed loop control.

15. The method of claim 14 , wherein closed loop control and the second control scheme include:
determining the temperature of the oxygen sensor;
determining a temperature setpoint; and
applying power to the heater based on a difference between the temperature of the oxygen sensor and the temperature setpoint.

16. A method of operating an oxygen sensor, comprising:
applying an initial power level to a sensor heater;
responsive to water being in contact with the oxygen sensor determined from a sensor temperature time rate of change, controlling the sensor heater according to a first control scheme; and
controlling the sensor heater according to a second control scheme different from the first control scheme.

17. The method of claim 16 , wherein the first control scheme includes increasing power applied to the sensor heater above the initial power level responsive to one of an expected temperature and a minimum expected time rate of change of the temperature of the oxygen sensor, and
wherein the second, different control scheme includes applying power to the sensor heater based on a difference between a sensor temperature and a temperature setpoint.

18. The method of claim 17 , wherein the first control scheme further includes, responsive to one of the expected temperature and the minimum expected time rate of change being reached by the oxygen sensor, increasing power applied to the sensor heater up to a threshold power level so that the sensor temperature increases at a maximum allowable rate, and
wherein the second, different control scheme further includes indicating whether water is in contact with the oxygen sensor.

19. The method of claim 18 , wherein the first control scheme further includes, responsive to water not being in contact with the oxygen sensor, increasing power applied to the sens

Assignees

• Ford Global Tech Llc

Inventors

• Mcquillen Michael
• Surnilla Gopichandra
• Soltis Richard E
• Makled Daniel A
• Smith Stephen B

Classifications

• G01N27/41

  Oxygen pumping cells · CPC title

• F02D41/1474

  by detecting the commutation time of the sensor · CPC title

• G01N27/4067 Primary

  Means for heating or controlling the temperature of the solid electrolyte · CPC title

• G01N27/409

  Oxygen concentration cells · CPC title

• F02D41/1454

  the characteristics being an oxygen content or concentration or the air-fuel ratio · CPC title