Vehicle headlamp and light-injecting accent lamp combination and method

Patent metadata

Field	Value
Publication number	US-9863594-B2
Application number	US-201514931362-A
Country	US
Kind code	B2
Filing date	Nov 3, 2015
Priority date	Nov 3, 2015
Publication date	Jan 9, 2018
Grant date	Jan 9, 2018

Abstract

An accent lamp ( 10 ) having a solid state light source ( 4 ), such as LEDs, is attachable to a rear surface of an automotive headlamp ( 40 ) opposite the light-generating capsule ( 44 ). Accent lamp ( 10 ) has first retaining member ( 20 ), such as a clamp, formed above printed circuit board ( 8 ) on which LED ( 4 ) is mounted. Headlamp base ( 60 ) defines light passageway ( 45 ), formed as a light guide ( 42 ), extending from outermost peripheral surface ( 63 ) to an upper surface ( 61 ) on which lamp capsule ( 44 ) is retained. Accent lamp ( 10 ) is readily detachably mounted to headlamp ( 40 ), preferably by resilient first and second retaining members ( 20, 24 ), and, when mounted, can be biased to promote optical coupling of light source ( 4 ) to light guide ( 42 ).

First claim

What is claimed is:

1. A combination automotive headlamp and an external attachable light source, comprising:
a headlamp ( 40 ) comprising
a lamp capsule ( 44 ) adapted to generate light;
a headlamp base ( 60 ) including an upper surface ( 61 ), an outermost peripheral surface ( 63 ), a capsule lead-receiving region ( 64 ), and a vehicle wiring connector-receiving region ( 65 );
a retainer ( 54 ) affixed to the lamp capsule ( 44 ) and interconnecting the headlamp base ( 60 ) and the lamp capsule ( 44 ), the retainer ( 54 ) defining at least one light exit region ( 56 ) at a location between the upper surface ( 61 ) and the lamp capsule ( 44 ); and
the headlamp base ( 60 ) further defining a cavity ( 47 ) therein disposed underneath the lamp capsule ( 44 ) and defining a light passageway ( 45 ) extending between the outermost peripheral surface ( 63 ) and the upper surface ( 61 ), the light passageway ( 45 ) defining a light entrance window at the outermost peripheral surface ( 63 ); and

an accent lamp ( 10 ) attachable to the automotive headlamp base ( 60 ), the accent lamp comprising
a base ( 2 );
a solid state light source ( 4 ) disposed on the base ( 2 ); and
a first retaining member ( 20 ) disposed on the base ( 2 ) and adapted to attach to a first portion of the headlamp base ( 60 );

whereby the solid state light source ( 4 ) is optically coupled to the light entrance window of the headlamp base.

2. The lamp combination of claim 1 , wherein the first retaining member ( 20 ) comprises a flexible band.

3. The lamp combination of claim 2 , wherein the flexible band comprises a cable tie.

4. The lamp combination of claim 1 , wherein the first retaining member ( 20 ) is configured to be attachable and selectively detachable to the headlamp base ( 60 ).

5. The lamp combination of claim 1 , wherein the accent lamp base ( 2 ) comprises a second retaining member ( 24 ) disposed on the base in spaced relation to the first retaining member ( 20 ),
the first retaining member ( 20 ) being configured to attach to an outer surface of the capsule lead-receiving region ( 64 ) of the headlamp base ( 60 ), and
the second retaining member ( 24 ) being configured to attach adjacent the vehicle wiring connector-receiving region ( 65 ).

6. The lamp combination of claim 5 , wherein the capsule lead-receiving region ( 64 ) and the wiring connector-receiving region ( 65 ) are generally perpendicular one another.

7. The lamp combination of claim 1 , wherein the first retaining member ( 20 ) is resiliently supported relative the base ( 2 ) on which it is disposed, whereby, in a condition of the accent lamp ( 10 ) being attached to the headlamp ( 60 ), the solid state light source ( 4 ) is biased towards the light entrance window.

8. The lamp combination of claim 1 , wherein
the accent lamp base ( 2 ) comprises a second retaining member ( 24 ) disposed on the base in spaced relation to the first retaining member ( 20 ); and
the first retaining member ( 20 ) and the second retaining member ( 24 ) each comprising clamps having respective openings defining respective headlamp introduction passageways ( 28 , 30 ), the passageways being generally aligned, thereby facilitating a generally lateral introduction of the accent lamp ( 10 ) onto the headlamp ( 40 ).

9. The lamp combination of claim 1 , wherein the lamp capsule ( 44 ) comprises a press seal end ( 52 ) with at least one electric lead ( 48 ) extending through the press seal ( 52 ), and the retainer ( 54 ) is affixed to the press seal end ( 52 ).

10. The lamp combination of claim 1 , wherein the solid state light source ( 4 ) further comprises a collimating lens ( 6 ).

11. The lamp combination of claim 1 , wherein the headlamp base ( 60 ) conforms to a spatial envelope of a lamp chosen from the group of lamps consisting of the types SAE-9005, SAE-9006, SAE-9145, SAE-9140, SAE-9155, SAE-9040, SAE-9045, SAE-9055, EC-HB3, EC-HB4, and EC-HB10.

12. The lamp combination of claim 1 in combination with an accent lamp ( 10 ) comprising a solid state light source ( 4 ) disposed on a substrate ( 8 ) provided with electrical traces, the accent lamp ( 10 ) being coupled to the outermost peripheral surface ( 63 ) and configured to direct light emitted from the accent lamp ( 10 ) into the light passageway ( 45 ).

13. The lamp combination of claim 1 , further comprising a controller coupled to a power supply to adjust at least one of a light color and a light intensity provided from the solid state light source.

14. A method of attaching an accent lamp to an automotive headlamp, comprising:
providing a headlamp ( 40 ) comprising
a lamp capsule ( 44 );
a headlamp base ( 60 ) defining an upper surface ( 61 ) to which the lamp capsule ( 44 ) is retained, the headlamp base ( 60 ) further defining a light passageway ( 45 ) therethrough extending from a light entrance window located at an outermost peripheral surface ( 63 ) of the headlamp base ( 60 ) to a light exit at the upper surface ( 61 );

providing an accent lamp ( 10 ) comprising a solid′state light source ( 4 ) disposed on a base ( 2 );
positioning the accent lamp ( 10 ) external the headlamp base ( 60 ); and
orienting an emission region of the solid state light source ( 4 ) towards the light entrance window.

15. The method of claim 14 , further comprising biasing the solid state light source ( 4 ) to the light entrance window.

16. The method of claim 14 , further comprising
providing first and second retaining members ( 20 , 24 ) on the accent lamp base ( 2 ), the second retaining member ( 24 ) being spaced from the first retaining member ( 20 ), each retaining member ( 20 , 24 ) being adapted to attach to respective regions of the headlamp base ( 60 );
biasing the first retaining member ( 20 ) relative the base ( 2 ) of the accent lamp ( 10 );
attaching the second retaining member ( 24 ) to the headlamp base ( 60 ); and
attaching the first retaining member ( 20 ) to the headlamp base ( 60 ) and thereby urging the accent lamp ( 10 ) toward the headlamp base ( 60 ).

17. The method of claim 14 , further comprising
providing first and second retaining members ( 20 , 24 ) on the accent lamp base ( 2 ), the second retaining member ( 24 ) being spaced from the first retaining member ( 20 ), each retaining member ( 20 , 24 ) having respective openings defining respective headlamp introduction passageways ( 28 , 30 ), the openings being aligned in generally a common direction; and
attaching the first and second retaining members ( 20 , 24 ) to the headlamp base ( 60 ) comprises introducing the headlamp generally laterally toward the headlamp introduction passageways ( 28 , 30 ).

18. The method of claim 17 ,
wherein the lamp capsule has a capsule major longitudinal axis (O), and
the introducing the headlamp laterally comprises laterally moving generally perpendicular to the capsule major longitudinal axis.

19. The method of claim 17 ,
wherein the lamp capsule has a capsule major longitudinal axis (O), and
the introducing the headlamp laterally comprises laterally moving generally parallel the capsule major longitudinal axis.

Assignees

• Landcastle Craig
• Frappier Michael
• Holland Richard
• Huang Min
• Lessard Jason
• Osram Sylvania Inc

Inventors

• Landcastle Craig
• Frappier Michael
• Holland Richard
• Huang Min
• Lessard Jason

Classifications

• B60Q1/0058

  Stacked, i.e. one lamp located behind the other in the optical axis direction · CPC title

• F21S41/18

  Combination of light sources of different types or shapes · CPC title

• F21S43/195

  Details of lamp holders, terminals or connectors · CPC title

• F21S41/162

  Incandescent light sources, e.g. filament or halogen lamps · CPC title

• F21Y2115/10

  Light-emitting diodes [LED] · CPC title