Raw setter, and firing method of honeycomb formed body

Patent metadata

Field	Value
Publication number	US-9862649-B2
Application number	US-201514940460-A
Country	US
Kind code	B2
Filing date	Nov 13, 2015
Priority date	Nov 18, 2014
Publication date	Jan 9, 2018
Grant date	Jan 9, 2018

Abstract

A raw setter has a plate shape, is made of the same material as in a honeycomb formed body, and has a chamfered portion in which a circumferential portion of one end face is chamfered in an oblique direction and whose has a tapered cross-sectional shape by reducing a diameter of an end face portion to an outer diameter, a ratio of an area of a flat portion to an end face area is from 10 to 85%, an angle formed between the flat portion and the chambered portion is from 3 to 50°, a flatness of each of the flat portion of the one end face and a flat portion of the other end face is 0.3 mm or less, and a thickness of cell partition walls is 0.1 mm or less.

First claim

What is claimed is:

1. A raw setter, which is used for firing a honeycomb formed body, comprising a plurality of polygonal cells defined by lattice-shaped cell partition walls extending from one end face, on which the honeycomb formed body is placed to an other end face, is made of the same material as the honeycomb formed body, has a first chamfered portion in which a circumferential portion of the one end face is chamfered in an oblique direction, has a tapered cross-sectional shape reducing a diameter of the one end face to an outer diameter, and has a second chamfered portion in which a circumferential portion of the other end face is chamfered in an oblique direction and has a tapered cross-sectional shape reducing a diameter of the other end face to a second outer diameter,
wherein an area ratio R of a flat portion excluding the chamfered portion from the one end face to a cross-section perpendicular to the longitudinal direction of the polygonal cells that comprises the largest diameter of the raw setter is from 10 to 85%, an angle θ formed between the flat portion and the chamfered portion is from 3 to 50°, the other end face has a flat portion parallel to the flat portion of the one end face, a flatness of each of the flat portion of the one end face and the flat portion of the other end face is 0.3 mm or less, a thickness of the cell partition walls is 0.1 mm or less, and a circumferential portion of the raw setter has the same shape as a circumferential portion of the honeycomb formed body to be loaded.

2. The raw setter according to claim 1 ,
wherein the angle θ formed between the flat portion and the chamfered portion is from 3 to 45°, and the area ratio R of the flat portion of the one end face to the cross section perpendicular to the longitudinal direction of the polygonal cells that comprises the largest diameter of the raw setter is from 10 to 70%.

3. The raw setter according to claim 1 ,
wherein the area ratio R of the flat portion of the one end face to the cross section perpendicular to the longitudinal direction of the polygonal cells that comprises the largest diameter of the raw setter is from 15 to 50%.

4. The raw setter according to claim 1 ,
wherein the angle θ formed between the flat portion and the chamfered portion is from 3 to 15°.

5. A firing method of a honeycomb formed body by using the raw setter according to claim 1 ,
wherein the honeycomb formed body is loaded in an upright position on the raw setter arranged on a shelf plate, to perform the firing.

6. The firing method of the honeycomb formed body according to claim 5 ,
wherein the raw setter comprises a plurality of same polygonal cells defined by the lattice-shaped cell partition walls as the honeycomb formed body.

7. The firing method of the honeycomb formed body according to claim 5 ,
wherein the honeycomb formed body is loaded on the raw setter so that a lattice direction of cell partition walls of the honeycomb formed body does not match a lattice direction of the cell partition walls of the raw setter.

Assignees

• Ngk Insulators Ltd

Inventors

• Watanabe Takehiko
• Nishikawa Akira

Classifications

• F27D5/0031 Primary

  Treatment baskets for ceramic articles · CPC title

• F27D5/0012

  Modules of the sagger or setter type; Supports built up from them · CPC title

• F27D5/00

  Supports, screens or the like for the charge within the furnace · CPC title

• C04B2235/65

  Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes · CPC title

• C04B35/64 Primary

  Burning or sintering processes (C04B33/32 takes precedence {; powder metallurgy B22F}) · CPC title