Laminate including antireflective moth-eye film and protection film

Patent metadata

Field	Value
Publication number	US-9862167-B2
Application number	US-201214361881-A
Country	US
Kind code	B2
Filing date	Nov 30, 2012
Priority date	Dec 2, 2011
Publication date	Jan 9, 2018
Grant date	Jan 9, 2018

Abstract

A laminated body includes: an antireflection film; and a protection film bonded onto the antireflection film. The adhesive layer is a layer with a material formed by cross-linking, with a cross-linking agent (B), and a (meth)acrylic acid ester copolymer. The (meth)acrylic acid ester copolymer (A) is a copolymer formed by polymerizing monomer components including, in relation to the total amount of the monomer components set at 100% by mass, 70 to 98% by mass of a (meth)acrylic acid alkyl ester monomer (a) including a noncyclic alkyl group containing 4 to 9 carbon atoms, 1.5 to 25% by mass of a (meth)acrylic acid ester monomer (b) containing an aliphatic ring, and 0.5 to 5% by mass of a (meth)acrylic-based monomer (c) containing a functional group exhibiting reactivity with the cross-linking agent (B). The area proportion of the components each having a molecular weight of 100,000 or less, is less than 3.0%.

First claim

The invention claimed is:

1. A laminated body, comprising:
an antireflection film; and
a protection film bonded onto the antireflection film,
wherein the surface of the antireflection film includes a plurality of protrusions wherein the width between the tops of adjacent protrusions is equal to or less than the visible light wavelength;
the protection film includes a supporting film and an adhesive layer in contact with the antireflection film;
the adhesive layer is a layer constituted with a material formed by cross-linking, with a cross-linking agent (B), a (meth)acrylic acid ester copolymer (A);
the weight-average molecular weight of the (meth)acrylic acid ester copolymer (A) is 600,000 or more and less than 1,500,000;
the (meth)acrylic acid ester copolymer (A) is a copolymer formed by polymerizing monomer components including, in relation to the total amount of the monomer components set at 100% by mass, 70 to 98% by mass of a (meth)acrylic acid alkyl ester monomer (a) including a noncyclic alkyl group containing 4 to 9 carbon atoms, 1.5 to 25% by mass of a (meth)acrylic acid ester monomer (b) containing an aliphatic ring, and 0.5 to 5% by mass of a (meth)acrylic-based monomer (c) containing a functional group exhibiting reactivity with the cross-linking agent (B); and
the area proportion of the components each having a molecular weight of 100,000 or less, obtained by gel permeation chromatography measurement, in relation to the area of the whole of the (meth)acrylic acid ester copolymer (A) set at 100%, is less than 3.0%, wherein the mixing amount of the cross-linking agent (B) in relation to 100 parts by mass of the (meth)acrylic acid ester copolymer (A) is 1 to 5 parts by mass.

2. The laminated body according to claim 1 , wherein the cross-linking agent (B) is an isocyanate-based cross-linking agent.

3. The laminated body according to claim 2 , wherein the (meth)acrylic-based monomer (c) is a hydroxyl group-containing monomer.

4. The laminated body according to claim 3 , wherein the hydroxyl group-containing monomer is a hydroxyalkyl (meth)acrylate.

5. The laminated body according to claim 1 , wherein the molecular weight distribution of the (meth)acrylic acid ester copolymer (A) is 1.2 to 3.0.

6. The laminated body according to claim 1 , wherein the area proportion of the components each having a molecular weight of 100,000 or less, obtained by gel permeation chromatography measurement, in relation to the area of the whole of the (meth)acrylic acid ester copolymer (A) set at 100%, is 1.0% or more.

7. The laminated body according to claim 1 , wherein the mixing amount of the cross-linking agent (B) in relation to 100 parts by mass of the (meth)acrylic acid ester copolymer (A) is 0.01 to 15 parts by mass.

8. The laminated body according to claim 1 , wherein the (meth)acrylic acid alkyl ester monomer (a) is butyl acrylate.

9. The laminated body according to claim 1 , wherein the (meth)acrylic acid ester monomer (b) containing the aliphatic ring is cyclohexyl (meth)acrylate.

10. The laminated body according to claim 1 , wherein the gaps between the plurality of protrusions of the antireflection film each include a shape sharpened toward the inside of the antireflection film.

11. The laminated body according to claim 1 , wherein the thickness of the adhesive layer is 2 to 15 μm.

12. The laminated body according to claim 1 , wherein the adhesive force between the antireflection film and the protection film at the peeling rate of 0.3 m/min is 40 to 150 mN/25 mm.

13. The laminated body according to claim 1 , wherein the weight-average molecular weight of the (meth)acrylic acid ester copolymer (A) is 1,000,000 or more and less than 1,500,000, and the mixing amount of the (meth)acrylic-based monomer (c) in relation to 100% by mass of the total amount of the monomer components of the (meth)acrylic acid ester copolymer (A) is 0.5 to 3% by mass.

14. The laminated body according to claim 1 , wherein the weight-average molecular weight of the (meth)acrylic acid ester copolymer (A) is 1,000,000 or more and less than 1,500,000, and the mixing amount of the (meth)acrylic acid alkyl ester monomer (a) in relation to 100% by mass of the total amount of the monomer components of the (meth)acrylic acid ester copolymer (A) is 77 to 98% by mass.

15. The laminated body according to claim 1 , wherein the thickness of the adhesive layer is less than 10 μm.

16. The laminated body according to claim 1 , wherein the adhesive force between the antireflection film and the protection film at the peeling rate of 0.3 m/min is 85 to 150 mN/25 mm.

17. The laminated body according to claim 1 , wherein the surface of the antireflection film has a contact angle with water of 15° or less.

18. The laminated body according to claim 1 , wherein
the adhesive force between the antireflection film and the protection film at the peeling rate of 0.3 m/min is 40 to 150 mN/25 mm,
the weight-average molecular weight of the (meth)acrylic acid ester copolymer (A) is 1,000,000 or more and less than 1,500,000,
the mixing amount of the (meth)acrylic acid alkyl ester monomer (a) in relation to 100% by mass of the total amount of the monomer components of the (meth)acrylic acid ester copolymer (A) is 77 to 98% by mass, and
the mixing amount of the (meth)acrylic-based monomer (c) in relation to 100% by mass of the total amount of the monomer components of the (meth)acrylic acid ester copolymer (A) is 0.5 to 3% by mass.

19. A laminated body, comprising:
an antireflection film; and
a protection film bonded onto the antireflection film,
wherein the surface of the antireflection film includes a plurality of protrusions wherein the width between the tops of adjacent protrusions is equal to or less than the visible light wavelength;
the protection film includes a supporting film and an adhesive layer in contact with the antireflection film;
the adhesive layer is a layer constituted with a material formed by cross-linking, with a cross-linking agent (B), a (meth)acrylic acid ester copolymer (A);
the weight-average molecular weight of the (meth)acrylic acid ester copolymer (A) is 1,000,000 or more and less than 1,300,000;
the (meth)acrylic acid ester copolymer (A) is a copolymer formed by polymerizing monomer components including, in relation to the total amount of the monomer components set at 100% by mass, 70 to 98% by mass of a (meth)acrylic acid alkyl ester monomer (a) including a noncyclic alkyl group containing 4 to 9 carbon atoms, 1.5 to 25% by mass of a (meth)acrylic acid ester monomer (b) containing an aliphatic ring, and 0.5 to 5% by mass of a (meth)acrylic-based monomer (c) containing a functional group exhibiting reactivity with the cross-linking agent (B); and
the area proportion of the components each having a molecular weight of 100,000 or less, obtained by gel permeation chromatography measurement, in relation to the area of the whole of the (meth)acrylic acid ester copolymer (A) set at 100%, is less than 3.0%.

Assignees

• Sharp Kk
• Lintec Corp

Inventors

• Taguchi Tokio
• Kurokawa Atsushi
• Arai Takayuki
• Shoshi Satoru

Classifications

• G02B1/14

  Protective coatings, e.g. hard coatings · CPC title

• B32B27/30

  comprising vinyl {(co)polymers; comprising acrylic (co)polymers} · CPC title

• C09J11/06

  organic · CPC title

• B32B27/16 Primary

  specially treated, e.g. irradiated · CPC title

• B32B3/30

  characterised by a layer formed with recesses or projections, e.g. {hollows, grooves, protuberances, ribs (apertured layer B32B3/266; layer with cavities or internal voids B32B3/26)} · CPC title