Arrangement for producing an electrically conductive pattern on a surface

Patent metadata

Field	Value
Publication number	US-9862000-B2
Application number	US-201615146006-A
Country	US
Kind code	B2
Filing date	May 4, 2016
Priority date	Jan 30, 2012
Publication date	Jan 9, 2018
Grant date	Jan 9, 2018

Abstract

A method and an arrangement are disclosed for producing an electrically conductive pattern on a surface. Electrically conductive solid particles are transferred onto an area of predetermined form on a surface of a substrate. The electrically conductive solid particles are heated to a temperature that is higher than a characteristic melting point of the electrically conductive solid particles, thus creating a melt. The melt is pressed against the substrate in a nip, wherein a surface temperature of a portion of the nip that comes against the melt is lower than said characteristic melting point.

First claim

The invention claimed is:

1. An arrangement for producing an electrically conductive pattern on a surface, comprising:
a particle handler configured to transfer electrically conductive solid particles onto an area of predetermined form on a surface of a paper, board, polymer film, textile, or non-woven material substrate,
a heater configured to heat electrically conductive solid particles on the surface of the substrate, to a temperature that is higher than a characteristic melting point of the electrically conductive solid particles, and thus configured to create a melt,
a nip configured to press the melt against the substrate, and
a nip temperature regulator configured to keep a surface temperature of a portion of the nip that comes against the melt at least 60 centigrade degrees below said characteristic melting point, wherein the melt of the conductive particles is solidified in the form of an essentially continuous, electrically conductive layer covering the area of the particles on the surface of said substrate.

2. An arrangement according to claim 1 , comprising at least one of:
an adhesive printing section configured to spread an adhesive onto said substrate to create said area of predetermined form, and
an electric charger section configured to create a spatial distribution of static electric charge in said substrate to create said area of predetermined form.

3. An arrangement according to claim 1 , wherein the particle handler is configured to transfer the electrically conductive solid particles onto the area of predetermined form on the surface of the substrate either as a dry powder or as a part of a compound that contains, in addition to the electrically conductive solid particles, a fluid or gelatinous substance.

4. An arrangement according to claim 2 , wherein the particle handler is configured to transfer the electrically conductive solid particles onto the area of predetermined form on the surface of the substrate either as a dry powder or as a part of a compound that contains, in addition to the electrically conductive solid particles, a fluid or gelatinous substance.

5. An arrangement according to claim 1 , wherein the heater comprises at least one of the following: an infrared radiator, a micro- or millimeter wave radiator, a flash lamp, a laser source, a heated body for passing the substrate on with that side of the substrate against the heated body that does not have electrically conductive solid particles on it.

Assignees

• Stora Enso Oyj

Inventors

• Sirviö Petri
• Maijala Juha

Classifications

• H05K2203/1545

  Continuous processing, i.e. involving rolls moving a band-like or solid carrier along a continuous production path · CPC title

• H05K3/1266

  by electrographic or magnetographic printing · CPC title

• B05D3/12

  by mechanical means · CPC title

• H05K2201/0293

  Non-woven fibrous reinforcement · CPC title

• B05C1/003 Primary

  incorporating means for heating or cooling the liquid or other fluent material (B05C11/1042 takes precedence) · CPC title