Polymer membrane for gas separation or enrichment comprising hybrid nanoporous material, uses thereof, and a preparation method thereof

Patent metadata

Field	Value
Publication number	US-9861932-B2
Application number	US-201514959152-A
Country	US
Kind code	B2
Filing date	Dec 4, 2015
Priority date	Dec 5, 2014
Publication date	Jan 9, 2018
Grant date	Jan 9, 2018

Abstract

Disclosed herein is polymer membrane for gas separation or concentration which contains a hybrid nanoporous material, an application thereof, and a manufacturing method thereof.
Especially, the hybrid nanoporous material has a window size of 4 Å to 15 Å or has gas adsorption characteristics for a gas to be separated, which is different from those for other gases, and thus the present invention may provide the polymer membrane having improved gas permeation selectivity, an application thereof, and a manufacturing method thereof.

First claim

What is claimed is:

1. A polymer membrane capable of separating or concentrating a first gas or a second gas from a gas mixture including the first gas having a first monomolecular size V1 and the second gas having a second monomolecular size V2 (V1 ≠V2), the polymer membrane comprising:
a polymer matrix; and
particles of core-shell type hybrid nanoporous material dispersed in the polymer matrix, wherein the core-shell type hybrid nanoporous material comprises a hybrid nanoporous material as a core and a polymer acting as surfactant as a shell,
wherein the polymer matrix in the polymer membrane permeates the first gas and the second gas at different rates,
the hybrid nanoporous material has window size or adsorption characteristics for permeating the first gas, not the second gas, and
wherein the content of particles of the core-shell type hybrid nanoporous material in the polymer membrane of gas separation or concentration is 30 wt % or more.

2. The polymer membrane of claim 1 , wherein particles of the core-shell type hybrid nanoporous material are connected with each other to form a continuous channel, and thus the difference of permeation rate between the first gas and the second gas in the polymer membrane is larger than that of permeation rate between the first gas and the second gas in a polymer membrane in which hybrid nanoporous material are not dispersed.

3. The polymer membrane of claim 1 , wherein the hybrid nanoporous material has a window size of 4 Å to 15 Å.

4. The polymer membrane of claim 3 , wherein the gas to be separated or concentrated using the polymer membrane is selected from the group consisting of hydrogen, oxygen, nitrogen, carbon dioxide, methane, and sulfur hexafluoride (SF 6 ).

5. The polymer membrane of claim 1 , wherein the polymer membrane is heat-treated or vacuum-treated.

6. A method of preparing a first gas or a second gas separated or concentrated from a gas mixture including the first gas having a first monomolecular size V1 and the second gas having a second monomolecular size V2 (V1 <V2) using a polymer membrane of claim 1 comprising a polymer matrix and particles of core-shell type hybrid nanoporous material dispersed therein,
wherein the polymer matrix in the polymer membrane permeates the first gas and the second gas at different permeation rates, and
the hybrid nanoporous material has window size or adsorption characteristics for permeating the first gas, not permeating the second gas.

7. The method of claim 6 , wherein particles of the core-shell type hybrid nanoporous material is connected with each other to form a continuous channel, and thus the difference of permeation rate between the first gas and the second gas in the polymer membrane is larger than that of permeation rate between the first gas and the second gas in a polymer membrane in which hybrid nanoporous material are not dispersed.

8. A method of separating or concentrating a gas using the polymer membrane of claim 1 , wherein one or more single gas of two gases is separated or concentrated from a gas mixture including two gases selected from the group consisting of CO 2 /N 2 , H 2 /CO 2 , O 2 /N 2 , and N 2 /SF 6 .

9. A method of separating or concentrating SF 6 from a gas mixture including SF 6 using the polymer membrane of claim 1 .

10. A method of manufacturing the polymer membrane capable of gas separation or concentration according to claim 3 , comprising the steps of:
dispersing a core-shell type hybrid nanoporous material in a solvent, the hybrid nanoporous material having a window size of 4 Å to 15 Å or having gas adsorption characteristics for a gas to be separated, which is different from those for other gases, to obtain a hybrid nanoporous material dispersion;
mixing the hybrid nanoporous material dispersion with a polymer to obtain a polymer solution; and
forming the polymer solution to obtain a polymer membrane.

11. The polymer membrane of claim 3 ,
wherein the polymer membrane is heat-treated or vacuum-treated.

12. A method of separating or concentrating a gas using the polymer membrane of claim 3 , wherein one or more single gas of two gases is separated or concentrated from a gas mixture including two gases selected from the group consisting of CO 2 /N 2 , H 2 /CO 2 , O 2 /N 2 , and N 2 /SF 6 .

13. A method of separating or concentrating SF 6 from a gas mixture including SF 6 using the polymer membrane of claim 3 .

14. The polymer membrane of claim 1 , wherein the gas to be separated or concentrated using the polymer membrane is selected from the group consisting of hydrogen, oxygen, nitrogen, carbon dioxide, methane, and sulfur hexafluoride (SF 6 ).

Assignees

• Korea Res Inst Chemical Tech

Inventors

• Lee U-Hwang
• Chang Jong San
• Hwang Young Kyu
• Park You In
• Song Hye Rim
• Nam Seung Eun
• Hong Do Young
• Lee Sue Kyung
• Cho Kyung Ho

Classifications

• B01D2256/10

  Nitrogen · CPC title

• B01D2256/16

  Hydrogen · CPC title

• B01D2256/245

  Methane · CPC title

• B01J20/262

  obtained otherwise than by reactions only involving carbon to carbon unsaturated bonds, e.g. obtained by polycondensation (macromolecular compounds obtained otherwise than by reactions only involving unsaturated carbon-to-carbon bonds per se C08G) · CPC title

• B01D67/0079

  Manufacture of membranes comprising organic and inorganic components · CPC title