Electrical connector with plated signal contacts

Patent metadata

Field	Value
Publication number	US-9859640-B1
Application number	US-201615350710-A
Country	US
Kind code	B1
Filing date	Nov 14, 2016
Priority date	Nov 14, 2016
Publication date	Jan 2, 2018
Grant date	Jan 2, 2018

Abstract

An electrical connector is provided that includes a housing and ground contacts held by the housing for mating with corresponding ground contacts of a complementary mating connector. The ground contacts are plated with a ground contact plating that includes at least one ground contact plating material. Signal contacts are held by the housing for mating with corresponding signal contacts of the mating connector. The signal contacts are plated with a signal contact plating that includes at least one material that is different from the at least one ground contact plating material.

First claim

What is claimed is:

1. An electrical connector comprising:
a housing;
contact modules held by the housing, the contact modules including ground shields having ground contacts, the contact modules having a dielectric carrier that holds signal contacts;
the ground contacts being configured for mating with corresponding ground contacts of a complementary mating connector, wherein the ground contacts are plated with a ground contact plating that includes at least one ground contact plating material wherein an interface between the ground contacts held and the corresponding ground contacts of the complementary mating connector has a contact resistance from approximately 20 milliohms to approximately 1 ohm; and
the signal contacts being configured for mating with corresponding signal contacts of the mating connector, the signal contacts being plated with a signal contact plating, wherein the signal contact plating includes at least one material that is different from the at least one ground contact plating material, wherein an interface between the signal contacts held and the signal contacts of the complimentary mating connector has a contact resistance from approximately equal to or less than 10 milliohms.

2. The electrical connector of claim 1 , wherein the ground contacts have a contact resistance that is greater than a contact resistance of the signal contacts.

3. The electrical connector of claim 1 , wherein the signal contact plating of the signal contacts comprises a greater number of layers as compared to the ground contact plating of the ground contacts.

4. The electrical connector of claim 1 , wherein the at least one ground contact plating material of the ground contact plating comprises at least one of a precious metal, nickel (Ni), gold (Au), nickel-phosphorus (NiP), nickel-tungsten (NiW), structured nickel, cobalt-phosphorus (CoP), palladium (Pd), dilute palladium-nickel (PdNi), chromium (Cr), copper (Cu), zinc (Zn), zinc-nickel (ZnNi), zinc with steel, carbon, a carbon ink, or a carbon epoxy.

5. The electrical connector of claim 1 , wherein the at least one material that is different comprises at least one of palladium-nickel (PdNi) or gold (Au).

6. The electrical connector of claim 1 , wherein the signal contact plating and the ground contact plating each comprise a nickel base layer and a gold outer layer, and wherein the at least one material that is different comprises a palladium-nickel intermediate layer.

7. The electrical connector of claim 1 , wherein the ground contact plating contains a lesser amount of precious metal as compared to the signal contact plating.

8. The electrical connector of claim 1 , wherein the ground contact plating does not include a precious metal.

9. The electrical connector of claim 1 , wherein the ground contacts define parallel resistance paths with respect to each other.

10. The electrical connector of claim 1 , wherein the ground contacts mate with the corresponding ground contacts of the complementary mating connector at an angle of attack that is less than approximately 5°.

11. The electrical connector of claim 1 , wherein the ground contacts are electrically connected together.

12. The electrical connector of claim 1 , wherein the ground contacts are fabricated from a different base material as compared to the signal contacts.

13. The electrical connector of claim 1 , wherein the ground shields extend along a length of the dielectric carrier.

14. An electrical connector comprising:
a housing;
contact modules held by the housing, the contact modules including ground shields having ground contacts, the contact modules having a dielectric carrier that holds signal contacts;
the ground contacts being configured for mating with corresponding ground contacts of a complementary mating connector, the ground contacts defining parallel resistance paths with respect to each other, wherein the ground contacts mate with corresponding ground contacts of the complementary mating connector at a ground interface an angle of attack that is less than approximately 5°; and
the signal contacts being configured for mating with corresponding signal contacts of the mating connector, wherein the signal contacts are plated with a greater number of layers of plating as compared to the ground contacts.

15. The electrical connector of claim 14 , wherein the ground contacts are not plated with any layers of plating such that the ground contacts include zero plating layers.

16. The electrical connector of claim 14 , wherein the ground contacts are plated with a single layer of plating.

17. The electrical connector of claim 14 , wherein the signal contacts and the ground contacts each comprise a nickel base layer and a gold outer layer of plating, and wherein the signal contacts comprises a palladium-nickel intermediate layer of plating.

18. The electrical connector of claim 14 , wherein the ground contacts are fabricated from a different base material as compared to the signal contacts.

19. The electrical connector of claim 14 , wherein the ground contacts have a contact resistance that is greater than a contact resistance of the signal contacts.

20. The electrical connector of claim 14 , wherein the ground contacts contain a lesser amount of precious metal as compared to the signal contacts.

Assignees

• Tyco Electronics Corp
• Te Connectivity Corp

Inventors

• Horning Michael James
• Munoz Arturo Pachon
• Consoli John Joseph
• Minnick Timothy Robert

Classifications

• H01R13/514

  composed as a modular blocks or assembly, i.e. composed of co-operating parts provided with contact members or holding contact members between them · CPC title

• H01R13/658

  High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse] {(coaxial coupling devices specially adapted for high frequency H01R24/40; for flat or ribbon cable connectors H01R12/774; for coaxial cable H01R9/05)} · CPC title

• H01R13/03 Primary

  characterised by the material, e.g. plating, or coating materials · CPC title

• H01R13/6587

  for mounting on PCBs · CPC title

• H01R13/648

  Protective earth or shield arrangements on coupling devices {, e.g. anti-static shielding}   (coaxially arranged shields H01R24/38) · CPC title