Ultrafast reliable silicon enabled battery and associated methods

Patent metadata

Field	Value
Publication number	US-9859565-B2
Application number	US-201313931539-A
Country	US
Kind code	B2
Filing date	Jun 28, 2013
Priority date	Jun 28, 2013
Publication date	Jan 2, 2018
Grant date	Jan 2, 2018

Abstract

Ultrafast battery devices having enhanced reliability and power density are provided. Such batteries can include a cathode including a first silicon substrate having a cathode structured surface, an anode including a second silicon substrate having an anode structured surface positioned adjacent to the cathode such that the cathode structured surface faces the anode structured surface, and an electrolyte disposed between the cathode and the anode. The anode structured surface can be coated with an anodic active material and the cathode structured surface can be coated with a cathodic active material.

First claim

What is claimed is:

1. An ultrafast battery device having enhanced reliability, comprising:
a cathode including a first silicon substrate having a cathode structured surface;
an anode including a second silicon substrate having an anode structured surface positioned adjacent to the cathode such that the cathode structured surface faces the anode structured surface; and
an electrolyte disposed between the cathode and the anode, wherein the anode structured surface is coated with an anodic active material and the cathode structured surface is coated with a cathodic active material, and wherein the electrolyte includes a member selected from the group consisting of KOH, NaOH, and a combination thereof.

2. The device of claim 1 , wherein the electrolyte further includes Li ions.

3. The device of claim 1 , wherein the electrolyte further includes LiOH.

4. The device of claim 1 , further comprising a separator disposed between the cathode and the anode to electronically separate the cathode from the anode and to allow ions of the electrolyte to pass therethrough.

5. The device of claim 1 , wherein either of the anodic or the cathodic active material includes a member selected from the group consisting of Ni, Fe, Cd, Zn, Ag, Li, Mg, sulfides, oxides and combinations thereof.

6. The device of claim 1 , wherein the anodic active material includes a member selected from the group consisting of Fe, Cd, Zn, and oxides and combinations thereof.

7. The device of claim 6 , further comprising an anode stability additive incorporated into the anodic active material.

8. The device of claim 7 , wherein the anode stability additive includes a material selected from the group consisting of Cu, S, and combinations thereof.

9. The device of claim 1 , wherein the cathodic active material includes a member selected from the group consisting of Ni, Ag, Li, Mg, sulfides, oxides and combinations thereof.

10. The device of claim 9 , further comprising a cathode stability additive incorporated into the cathodic active material.

11. The device of claim 10 , wherein the cathode stability additive includes a material selected from the group consisting of Co, Ba, and combinations thereof.

12. The device of claim 1 , wherein the anode structured surface increases surface area between the anodic active material and the electrolyte compared to an anode lacking a structured surface.

13. The device of claim 1 , wherein the cathode structured surface increases surface area between the cathodic active material and the electrolyte compared to a cathode lacking a structured surface.

14. The device of claim 1 , wherein at least one of the anode structured surface or the cathode structured surface has surface features with an average size ranging from about 10 nm to about 100 microns.

15. The device of claim 14 , wherein the surface features include a member selected from the group consisting of pillars, tubes, trenches, cones, pyramids, walls, pores, sponges, wires and combinations thereof.

16. The device of claim 1 , further comprising an intermediate layer disposed between at least one of the first silicon substrate and the anodic active material or the second silicon substrate and the cathodic active material.

17. The device of claim 16 , wherein the intermediate layer includes a member selected from the group consisting of Cr, Ti, Au, Pt, and oxides and combinations thereof.

Assignees

• Chen Zhaohui
• Liu Yang
• Holzwarth Charles W
• Cirigliano Nicolas
• Moon Bum Ki
• Intel Corp

Inventors

• Chen Zhaohui
• Liu Yang
• Holzwarth Charles W
• Cirigliano Nicolas
• Moon Bum Ki

Classifications

• H01M10/287

  Small-sized flat cells or batteries for portable equipment (H01M10/283 and H01M10/286 take precedence) · CPC title

• H01M4/38

  of elements or alloys · CPC title

• Y10T29/49115

  including coating or impregnating · CPC title

• H01M4/661

  Metal or alloys, e.g. alloy coatings (H01M4/669 take precedence) · CPC title

• H01M2300/0014

  Alkaline electrolytes · CPC title