Positive active material, positive electrode, lithium battery including the same, and method of manufacturing thereof

Patent metadata

Field	Value
Publication number	US-9859555-B2
Application number	US-201514605815-A
Country	US
Kind code	B2
Filing date	Jan 26, 2015
Priority date	Feb 7, 2014
Publication date	Jan 2, 2018
Grant date	Jan 2, 2018

Abstract

Provided is a positive active material, a positive electrode including the positive active material, a lithium battery, and a manufacturing method of the same. The positive active material includes a core including a lithium nickel composite oxide and a coating layer formed on the core. The coating layer improves structural stability of the positive active material. Accordingly, lifespan properties of a lithium battery including the positive active material may be improved.

First claim

What is claimed is:

1. A positive active material comprising:
a core comprising a lithium nickel composite oxide represented by Formula 1:
Li a (Ni x M y ′M z ″)O 2   Formula 1

wherein M′ is at least one element selected from the group consisting of Co, Al, Mg, and Ti and M″ is at least one element selected from the group consisting of Ca, Sr, Fe, Mn, Cu, Zn, Y, Zr, Nb, and B (boron), wherein 0<a≦1, 0.7≦x≦1, 0≦y≦0.3, 0≦z≦0.3, and x+y+z=1; and
a coating layer formed on the core,
wherein the coating layer comprises an olivine-type phosphate compound and is an island type discontinuous coating layer,
wherein the olivine-type phosphate compound is represented by Formula 3:
LiMPO 4   Formula 3

wherein M is at least one element selected from Fe, Mn, Ni, Co, and V,
wherein the amount of nickel in the lithium nickel composite oxide is about 70 mole % to about 85 mole % based on the total mole of metal atoms except lithium in the lithium nickel composite oxide, and an amount of the coating layer is about 0.1 parts by weight to about 10 parts by weight, based on 100 parts by weight of the core.

2. The positive active material of claim 1 , wherein the lithium nickel composite oxide is represented by Formula 2:
Li a (Ni x Co y Mn z )O 2   Formula 2

wherein, 0<a≦1, 0.7≦x≦1, 0≦y≦0.3, 0≦z≦0.3, and x+y+z=1.

3. The positive active material of claim 1 , wherein the olivine-type phosphate compound is represented by Formula 3:
LiMPO 4   Formula 3

wherein M is at least one element selected from Fe and V.

4. The positive active material of claim 3 , wherein the olivine-type phosphate compound is LiFePO 4 .

5. The positive active material of claim 1 , wherein the core is a one-body particle.

6. The positive active material of claim 1 , wherein the core is a secondary particle formed by aggregation of primary particles.

7. The positive active material of claim 1 , wherein an average diameter of the core is about 1 μm to about 100 μm.

8. The positive active material of claim 1 , wherein an average diameter of the core is about 3 μm to about 50 μm.

9. The positive active material of claim 1 , wherein an average diameter of particles of the olivine-type phosphate compound is about 10 nm to about 1 μm.

10. The positive active material of claim 1 , wherein an amount of the coating layer is about 0.5 parts by weight to about 5 parts by weight, based on 100 parts by weight of the core.

11. A positive electrode comprising the positive active material of claim 1 ; and a current collector.

12. A lithium battery comprising the positive electrode according to claim 11 ; and a negative electrode.

13. A method of manufacturing the positive active material of claim 1 , the method comprising:
providing the core comprising the lithium nickel composite oxide; and
performing a dry coating of nanoparticles comprising the olivine-type phosphate compound on the core to form an island-type discontinuous coating layer.

14. The method of claim 13 , wherein the dry coating is performed by using a mechanofusion method, a planetary ball mill method, a low rotation ball mill method, a high rotation ball mill method, or a hybridization method.

15. The method of claim 13 , wherein the dry coating is performed at a rotation speed of about 500 rpm to about 7,000 rpm.

16. The method of claim 13 , wherein a separate heat treatment process is not performed after forming of the coating layer.

Assignees

• Samsung Sdi Co Ltd

Inventors

• Won Jung-Yeon
• Goh Eun-Young
• Lee Jin-Hyon
• Sohn Ju-Hee
• Lee Jong-Ki
• Kim Seung-Wan
• Han Ju-Hyeong

Classifications

• C01P2004/61

  Micrometer sized, i.e. from 1-100 micrometer · CPC title

• H01M4/1397

  of electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy · CPC title

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title

• C01B25/45

  containing plural metal, or metal and ammonium · CPC title

• H01M4/131

  Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title