Electrode material for nonaqueous electrolyte secondary battery, electrode for nonaqueous electrolyte secondary battery, and nonaqueous electrolyte secondary battery

Patent metadata

Field	Value
Publication number	US-9859552-B2
Application number	US-201414478138-A
Country	US
Kind code	B2
Filing date	Sep 5, 2014
Priority date	Sep 20, 2013
Publication date	Jan 2, 2018
Grant date	Jan 2, 2018

Abstract

An electrode material for nonaqueous electrolyte secondary battery of an embodiment includes a silicon nanoparticle, and a coating layer coating the silicon nanoparticle. The coating layer includes an amorphous silicon oxide and a silicon carbide phase. At least a part of the silicon carbide phase exists on a surface of the silicon nanoparticle.

First claim

What is claimed is:

1. An electrode material for nonaqueous electrolyte secondary battery, comprising:
a silicon nanoparticle; and
a coating layer coating the silicon nanoparticle,
wherein the coating layer that coats the silicon nanoparticle is included in a carbonaceous substance phase,
wherein the coating layer includes an amorphous silicon oxide and a silicon carbide phase,
wherein the silicon carbide phase is granular, and
wherein the silicon carbide phase has a part that is granular and is entirely covered by the amorphous silicon oxide.

2. The electrode material according to claim 1 , wherein the silicon nanoparticle has an average primary particle diameter from 10 to 100 nm.

3. The electrode material according to claim 1 , wherein the coating layer includes a surface on which the amorphous silicon oxide and the silicon carbide phase are exposed.

4. The electrode material according to claim 1 , wherein the coating layer has a thickness from 1 to 10 nm, on average.

5. The electrode material according to claim 1 , wherein the silicon nanoparticle is entirely covered by a mixture including the amorphous silicon oxide and the silicon carbide phase.

6. The electrode material according to claim 1 wherein the silicon carbide phase has a part of that is granular and is not entirely covered with the amorphous silicon oxide that is in direct contact with the silicon nanoparticle.

7. An electrode for nonaqueous electrolyte secondary battery, comprising:
a current collector; and
an electrode material for nonaqueous electrolyte secondary battery,
wherein an electrode active material layer including the electrode material, a conductive assistant, and a binder is on the current collector,
wherein the electrode material includes a carbonaceous substance phase, a silicon nanoparticle included in the carbonaceous substance phase, and a coating layer coating the silicon nanoparticle,
wherein the coating layer includes an amorphous silicon oxide and a silicon carbide phase, and wherein the coating layer which coats the silicon nanoparticle is included in a carbonaceous substance phase,
wherein the silicon carbide phase is granular, and
wherein the silicon carbide phase has a part that is granular and is entirely covered by the amorphous silicon oxide.

8. The electrode according to claim 7 , wherein the silicon nanoparticle has an average primary particle diameter from 10 to 100 nm.

9. The electrode according to claim 7 , wherein the coating layer includes a surface on which the amorphous silicon oxide and the silicon carbide phase are exposed.

10. The electrode according to claim 7 , wherein the coating layer has a thickness from 1 to 10 nm, on average.

11. The electrode according to claim 7 , wherein the silicon nanoparticle is entirely covered by a mixture including the amorphous silicon oxide and the silicon carbide phase.

12. The electrode according to claim 7 , wherein the silicon carbide phase has a part of that is granular and is not entirely covered with the amorphous silicon oxide that is in direct contact with the silicon nanoparticle.

13. A nonaqueous electrolyte secondary battery comprising:
a separator;
a positive electrode on one surface of the separator;
a negative electrode on another surface of the separator; and
a nonaqueous electrolyte,
wherein the negative electrode or the positive electrode includes a current collector, and an electrode material for nonaqueous electrolyte secondary battery,
an electrode active material layer including the electrode material, a conductive assistant, and a binder is on the current collector,
the electrode material includes a carbonaceous substance phase, a silicon nanoparticle included in the carbonaceous substance phase, and a coating layer coating the silicon nanoparticle,
wherein the coating layer includes an amorphous silicon oxide and a silicon carbide phase, and wherein the coating layer which coats the silicon nanoparticle is included in a carbonaceous substance phase,
wherein the silicon carbide phase is granular, and
wherein the silicon carbide phase has a part that is granular and is entirely covered by the amorphous silicon oxide.

14. The battery according to claim 13 , wherein the silicon nanoparticle has an average primary particle diameter from 10 to 100 nm.

15. The battery according to claim 13 , wherein the coating layer includes a surface on which the amorphous silicon oxide and the silicon carbide phase are exposed.

16. The battery according to claim 13 , wherein the coating layer has a thickness from 1 to 10 nm, on average.

17. The electrode material according to claim 1 , wherein the silicon particle exists inside of the carbonaceous phase.

18. The electrode according to claim 7 , wherein the silicon particle exists inside of the carbonaceous phase.

19. The battery according to claim 13 , wherein the silicon nanoparticle is entirely covered by a mixture including the amorphous silicon oxide and the silicon carbide phase.

20. The battery according to claim 13 , wherein the silicon carbide phase has a part of that is granular and is not entirely covered with the amorphous silicon oxide that is in direct contact with the silicon nanoparticle, and wherein the silicon particle exists inside of the carbonaceous phase.

Assignees

• Toshiba Kk

Inventors

• Fukasawa Takayuki
• Essaki Kenji
• Morita Tomokazu
• Kuboki Takashi
• Oki Mitsuhiro
• Goto Yasuhiro

Classifications

• H01M10/05

  Accumulators with non-aqueous electrolyte (H01M10/39 takes precedence) · CPC title

• H01M4/72

  Grids · CPC title

• H01M4/58

  of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates · CPC title

• H01M4/48

  of inorganic oxides or hydroxides · CPC title

• H01M4/386

  Silicon or alloys based on silicon · CPC title