Scintillator panel, radiation detector, and manufacturing method therefor

Patent metadata

Field	Value
Publication number	US-9857482-B2
Application number	US-201515323849-A
Country	US
Kind code	B2
Filing date	Jun 29, 2015
Priority date	Jul 7, 2014
Publication date	Jan 2, 2018
Grant date	Jan 2, 2018

Abstract

The present invention provides a scintillator panel which is capable of utilizing light emitted by a phosphor at a high efficiency due to particles having a high refractive index being dispersed within a scintillator layer in a favorable state, which thus allows for a marked reduction in the amount of radiation exposure to a subject or the like, and which has a high luminance. The present invention also provides a scintillator panel including a substrate, and a scintillator layer containing metal compound particles and a phosphor, wherein the phosphor is covered by the metal compound at a coverage ratio of 5% or more.

First claim

The invention claimed is:

1. A scintillator panel comprising:
a substrate; and
a scintillator layer containing a metal compound particles and a phosphor;
wherein the phosphor is covered by the metal compound at a coverage ratio of 5% or more, and
wherein the metal compound particles are grafted.

2. The scintillator panel according to claim 1 , wherein the scintillator layer has a porosity of from 1 to 50%.

3. The scintillator panel according to claim 1 , comprising gadolinium oxysulfide or cesium iodide as the phosphor.

4. The scintillator panel according to claim 1 , further comprising a barrier rib partitioning the scintillator layer.

5. The scintillator panel according to claim 4 , wherein the barrier rib is made of a material comprising as a main component a low melting point glass which contains from 2 to 20% by mass of an alkali metal oxide.

6. The scintillator panel according to claim 4 , wherein a reflective layer having a reflectance of 80% or more is formed on the surface of the barrier rib.

7. The scintillator panel according to claim 4 , wherein a low refractive index layer is further formed on the surface of a reflective layer.

8. The scintillator panel according to claim 7 , wherein the low refractive index layer has a refractive index of 1.5 or less.

9. The scintillator panel according to claim 7 , wherein the low refractive index layer contains a compound selected from the group consisting of silica, water glass, a silicone resin, magnesium fluoride and a fluororesin.

10. A method of manufacturing a radiation detector, wherein the radiation detector comprises:
the scintillator panel according to claim 4 ; and
a photodiode substrate including a photodiode facing the partitioned scintillator layer of the scintillator panel;
the method comprising:
(A) an alignment step of aligning the positions of the scintillator layer and the photodiode; and
(B) a pasting step of pasting the scintillator panel and the photodiode substrate.

11. The scintillator panel according to claim 1 , wherein the metal compound particles have a refractive index of 1.7 or more.

12. The scintillator panel according to claim 1 , comprising metal compound particles selected from the group consisting of aluminum compound particles, tin compound particles, titanium compound particles, zirconium compound particles, and niobium compound particles as the metal compound particles.

13. The scintillator panel according to claim 1 , wherein the metal compound particles have an average particle diameter of from 1 to 50 nm.

14. The scintillator panel according to claim 1 , wherein the metal compound particles are obtained by mixing metal compound particles, an alkoxysilane compound, a solvent, and an acid catalyst.

15. The scintillator panel according to claim 14 , wherein the alkoxysilane compound contains from 70 to 100% by mole of a trifunctional alkoxysilane, and from 0 to 30% by mole of a bifunctional alkoxysilane compound.

16. The scintillator panel according to claim 1 , wherein the scintillator layer further comprises a binder resin.

17. The scintillator panel according to claim 16 , comprising a silicone resin as the binder resin.

18. The scintillator panel according to claim 17 , comprising a silicone resin containing a siloxane bond and a silicon atom to which an aryl group and/or a naphthyl group are/is directly bound, as the silicone resin.

19. The scintillator panel according to claim 1 , wherein a reflective layer having a reflectance of 80% or more is formed on the surface of the substrate.

20. The scintillator panel according to claim 1 , wherein the substrate is a glass substrate, a ceramic substrate, or a film.

21. A radiation detector comprising the scintillator panel according to claim 1 .

Assignees

• Toray Industries

Inventors

• Shigeta Kazuki
• Hamano Tsubasa

Classifications

• G21K2004/02

  characterised by the external panel structure · CPC title

• G21K4/00

  Conversion screens for the conversion of the spatial distribution of X-rays or particle radiation into visible images, e.g. fluoroscopic screens (photographic processes using X-ray intensifiers G03C5/17; discharge tubes comprising luminescent screens H01J1/62; cathode ray tubes for X-ray conversion with optical output H01J31/50) · CPC title

• G21K2004/06

  with a phosphor layer · CPC title

• G01T1/20 Primary

  with scintillation detectors · CPC title

• C09K11/7771

  Oxysulfides · CPC title