LED module and lens mounted thereon

Patent metadata

Field	Value
Publication number	US-9857055-B2
Application number	US-201514667671-A
Country	US
Kind code	B2
Filing date	Mar 24, 2015
Priority date	Mar 26, 2014
Publication date	Jan 2, 2018
Grant date	Jan 2, 2018

Abstract

A lens has a plurality of first, second, and third optical regions. The first, second and third optical regions are arranged in sequential order. Space angle defined between each first, second, and third optical region and an optical axis of the lens are different from each other. Each first, second and third optical region includes a refracting surface and a reflecting surface which are arranged in different planes. The invention also relates to an LED module having the lens described above.

First claim

What is claimed is:

1. A lens, comprising:
an optical axis at a radial center of the lens;
a placing point intersecting with the optical axis and a bottom of the lens;
first, second, and third, optical regions defined in the lens;
wherein an angle defined between the optical axis and an imaginary line defined between the placing point and a point within the second optical region is larger than an angle defined between the optical axis and an imaginary line defined between the placing point and a point within the first optical region;
wherein an angle defined between the optical axis and an imaginary line defined between the placing point and a point within the third optical region is larger than an angle defined between the placing point and the imaginary line defined between the placing point and the point within the second optical region;
wherein the first, second, and third optical region each have both reflecting surfaces and refracting surfaces cooperating with the reflecting surfaces;
wherein the lens includes a first cavity, a second cavity, a third cavity, a fourth cavity, a fifth cavity, a sixth cavity and a seventh cavity in series spanning from a bottom to a top of the lens;
wherein the first cavity includes a vertical side wall, the second cavity includes a first refracting surface, the third cavity includes a first reflecting surface, the fourth cavity includes a second refracting surface, the fifth cavity includes a second reflecting surface, the sixth cavity includes a third refracting surface, the seventh cavity includes a third reflecting surface.

2. The lens of claim 1 , wherein an angle defined between the optical axis and the reflecting surface of the first optical region is larger than an angle defined between the optical axis and the reflecting surface of the second optical region, the angle defined between the optical axis and the reflecting surface of the second optical region is larger than an angle defined between the optical axis and the reflecting surface of the third optical region.

3. The lens of claim 1 , wherein an angle defined between the optical axis and the refracting surface of the third optical region is larger than an angle defined between the optical axis and the refracting surface of the second optical region, the angle defined between the optical axis and the refracting surface of the second optical region is larger than an angle defined between the optical axis and the refracting surface of the first optical region.

4. The lens of claim 1 , further comprising a fourth optical region, the fourth optical region is defined between the bottom of the lens and an outer edge of the third optical region, the fourth optical region located adjacently the third optical region.

5. The lens of claim 1 , wherein an apex of the sixth cavity lies along the optical axis, the apex of the seventh cavity lies along the optical axis.

6. The lens of claim 1 , wherein the first refracting surface and the first reflecting surface are located in the first optical region, the second refracting surface and the second reflecting surface are located in the second optical region, the third refracting surface and the third reflecting surface are located in the first optical region.

7. The lens of claim 1 , further comprising a first connecting surface and a second connecting surface, the first connecting surface connects with the first reflecting surface and the second refracting surface, the second connecting surface connects with the second reflecting surface and the third refracting surface.

8. The lens of claim 7 , wherein the first refracting surface and the vertical side wall intersect to form a circular edge shown in diametric section of the lens to form first intersection points; the first reflecting surface and the first refracting surface intersect to form a circular edge shown in diametric cross section of the lens to form second intersection points; the first reflecting surface and the first connecting surface intersect to form a circular edge shown in diametric cross section of the lens to form third intersection points; the second refracting surface and the first connecting surface intersect to form a circular edge shown in diametric cross section of the lens to form fourth intersection points; the second reflecting surface and the second refracting surface intersect to form circular edge shown in diametric cross section of the lens to form fifth intersection points; the second refracting surface and the second connecting surface intersect to form a circular edge shown in diametric cross section of the lens to form sixth intersection points; the third refracting surface and the second connecting surface intersect to form a circular edge shown in diametric cross section of the lens to form seventh intersection points; the top end of the third reflecting surface and edges of the top end of the lens intersect to form a circular edge shown in diametric cross section of the lens to form eighth intersection points.

9. The lens of claim 8 , wherein the first intersection points are symmetrical about the optical axis in the diametric cross section of the lens; the second intersection points are symmetrical about the optical axis in the diametric cross section of the lens; the third intersection points are symmetrical about the optical axis in the diametric cross section of the lens; the fourth intersection points are symmetrical about the optical axis in the diametric cross section of the lens; the fifth intersection points are symmetrical about the optical axis in the diametric cross section of the lens; the sixth intersection points are symmetrical about the optical axis in the diametric cross section of the lens; the seventh intersection points are symmetrical about the optical axis in the diametric cross section of the lens; the eighth intersection points are symmetrical about the optical axis in the diametric cross section of the lens.

10. The lens of claim 9 , wherein at a side of the diametric cross section of the lens, the eighth intersection points, the seventh intersection points, the fifth intersection points cooperatively define an imaginary first line; the sixth intersection points, the fourth intersection points and the second intersection points cooperatively define an imaginary second line; the third points, the first intersection points and the placing point cooperatively define an imaginary third line.

11. The lens of claim 1 , wherein the first cavity, the second cavity, the third cavity, the fourth cavity, the fifth cavity, the sixth cavity and the seventh cavity are rotational symmetric about the optical axis.

12. The lens of claim 1 , wherein a diametric cross section of the first cavity is rectangular, a diametric cross section of the second cavity, the third cavity, the fourth cavity and a fifth cavity have trapezoidal-shapes, a diametric cross section of the sixth cavity and the seventh cavity are triangular.

13. An LED module comprising:
a lens;
an optical axis at a radial center of the lens;
a placing point intersecting with the optical axis and a bottom of the lens;
an LED chip located at the placing point;
first, second, and third optical regions defined in the lens;
wherein an angle defined between the optical axis and an imaginary line defined between the placing point and a point within the second optical region is larger than an angle defined between the optical axis and an imaginary line defined between the placing point and a point within the first optical region;
wherein an angle defined between the optical axis and an imaginary line defined between the placing point and a point within the third optical re

Assignees

• Hon Hai Prec Ind Co Ltd

Inventors

• Hu Chau-Jin
• Dai Feng-Yuen
• Chen Po-Chou

Classifications

• F21V5/046 Primary

  the lens having a rotationally symmetrical shape about an axis for transmitting light in a direction mainly perpendicular to this axis, e.g. ring or annular lens with light source disposed inside the ring · CPC title

• F21Y2115/10

  Light-emitting diodes [LED] · CPC title

• F21V7/0025

  Combination of two or more reflectors for a single light source (array of reflectors for a cluster of light sources F21V7/0083) · CPC title