Motor and blower

Patent metadata

Field	Value
Publication number	US-9856880-B2
Application number	US-201414557636-A
Country	US
Kind code	B2
Filing date	Dec 2, 2014
Priority date	May 7, 2014
Publication date	Jan 2, 2018
Grant date	Jan 2, 2018

Abstract

A motor includes a metal base plate and a resin holder extending upward from the base plate. The base plate includes a flat plate portion, a through hole passing through the flat plate portion, and a plurality of claw portions extending upward from an edge of the flat plate portion which includes the through hole. A portion of the holder is in the through hole. The holder covers a portion of each claw portion. The holder is thus engaged with each claw portion to prevent the holder from turning around a rotation axis and from coming off in an upward direction. The holder includes a gate mark near a lower surface of the flat plate portion and at a circumferential position between adjacent ones of the claw portions to make it easier for the resin to fill a cavity inside molds during a molding process.

First claim

What is claimed is:

1. A motor comprising:
a stationary portion;
a rotating portion configured to rotate about a rotation axis extending in a vertical direction; and
a bearing configured to rotatably support the rotating portion; wherein
the stationary portion includes:
a base plate made of a metal; and
a holder made of a resin and extending upward from the base plate;

the base plate includes:
a flat plate portion extending perpendicularly or substantially perpendicularly to the rotation axis;
a through hole passing through the flat plate portion; and
a plurality of claw portions, each of which extends upward from an edge of the flat plate portion which defines the through hole;

the claw portions are spaced from one another in a circumferential direction;
a portion of the holder is located in the through hole;
the holder covers at least a portion of each claw portion;
the holder includes a gate mark used in an injection molding process;
the gate mark is located near a lower surface of the flat plate portion and at a circumferential position between adjacent ones of the claw portions which are opposed to one another in the circumferential direction without any other one of the claw portions provided therebetween; and
none of the claw portions axially overlap any portion of the gate mark.

2. The motor according to claim 1 , wherein the through hole includes at least one cut positioned between adjacent ones of the claw portions, recessed radially outward relative to a base portion of each claw portion, and passing through the base plate in an axial direction.

3. The motor according to claim 2 , wherein at least a portion of the gate mark is positioned in a corresponding one of the at least one cut.

4. The motor according to claim 3 , wherein
the at least one cut included in the through hole is two or more in number;
the gate mark included in the holder is only one in number; and
at least a portion of the gate mark is positioned in one of the two or more cuts.

5. The motor according to claim 1 , wherein
the holder includes a projecting portion which projects radially outward or axially upward in a circumferential surface portion thereof; and
the projecting portion and the gate mark axially overlap with each other.

6. The motor according to claim 1 , wherein
the gate mark includes:
an annular recessed portion; and
a cut-off mark located inside of the recessed portion; and

the cut-off mark is arranged at an axial level higher than an axial level of the lower surface of the flat plate portion.

7. The motor according to claim 1 , wherein each claw portion extends, from the edge of the flat plate portion which defines the through hole, obliquely or substantially obliquely upward with respect to the flat plate portion and toward the through hole.

8. The motor according to claim 7 , wherein
the holder includes a cylindrical inner circumferential surface surrounding the rotation axis; and
a top portion of each claw portion radially overlaps with the inner circumferential surface of the holder, is in a shape of a circular or substantially circular arc, and is concentric or substantially concentric with the inner circumferential surface of the holder.

9. The motor according to claim 8 , wherein an entirety of each of the claw portions is in a shape of a circular or substantially circular arc, and is coaxial or substantially coaxial with the inner circumferential surface of the holder.

10. The motor according to claim 9 , wherein an entirety of each of the claw portions is buried in the holder.

11. The motor according to claim 1 , wherein each of the claw portions extends perpendicularly or substantially perpendicularly upward from the edge of the flat plate portion which defines the through hole.

12. The motor according to claim 1 , wherein each of the claw portions includes:
a decreased width portion having a first width; and
at least one increased width portion having a second width greater than the first width, and positioned axially above the decreased width portion.

13. The motor according to claim 12 , wherein an entirety of each of the claw portions is buried in the holder.

14. The motor according to claim 1 , wherein
the holder includes a cylindrical inner circumferential surface surrounding the rotation axis; and
a top portion of each claw portion radially overlaps with the inner circumferential surface of the holder, is in a shape of a circular or substantially circular arc, and is concentric or substantially concentric with the inner circumferential surface of the holder.

15. The motor according to claim 14 , wherein an entirety of each of the claw portions is in a shape of a circular or substantially circular arc, and is coaxial or substantially coaxial with the inner circumferential surface of the holder.

16. The motor according to claim 15 , wherein an entirety of each of the claw portions is buried in the holder.

17. The motor according to claim 1 , wherein the holder is configured to hold the bearing, includes an opening portion located below the bearing and inside the through hole, and passes through the holder in an axial direction.

18. The motor according to claim 1 , wherein
a lower portion of the holder includes a bottom plate portion extending perpendicularly or substantially perpendicularly to the rotation axis; and
the bearing is arranged above the bottom plate portion.

19. A blower comprising:
the motor of claim 1 ;
an impeller attached to the motor; and
a casing configured to accommodate the motor and the impeller therein.

Assignees

• Nidec Corp

Inventors

• Honda Takeshi
• Fujinaga Tadaaki
• Yoshimatsu Haruki

Classifications

• F04D17/16

  for displacing without appreciable compression · CPC title

• H02K15/12

  Impregnating, moulding insulation, heating or drying of windings, stators, rotors or machines · CPC title

• B29C2045/0027

  Gate or gate mark locations · CPC title

• H02K15/14

  Casings; Enclosures; Supports · CPC title

• H02K5/173

  using bearings with rolling contact, e.g. ball bearings · CPC title