Motor, controller and associated method

Patent metadata

Field	Value
Publication number	US-9856869-B2
Application number	US-201514685876-A
Country	US
Kind code	B2
Filing date	Apr 14, 2015
Priority date	Apr 14, 2015
Publication date	Jan 2, 2018
Grant date	Jan 2, 2018

Abstract

A pump motor controller for determining the speeds and run times of a pump motor for use in a pool is provided. The controller is adapted to receive data in the form of at least one of water parameters and outdoor parameters. The controller is further adapted to receive to receive data in the form of desired pool or spa set points. The controller is further adapted to determine the speeds and run times of a pump motor for use in a pool based at least in part on data in the form of at least one of water parameters and outdoor parameters and data in the form of desired pool set points.

First claim

What is claimed is:

1. A pump motor controller for determining the speeds and run times of a pump motor for: use in a pool or a spa, the pump motor having at least a high speed and a low speed:
wherein said controller receives at least one of water parameters data and outdoor parameters data;
wherein said controller receives desired pool or spa set points;
wherein said controller determines the speeds and run times of a pump motor for use in a pool based at least in part on at least one of water parameters data and outdoor parameters data and pool or spa set points;
wherein the pump motor controller receives data corresponding to one of a plurality of operation methods, one of the plurality of operation methods optimized for low cost with the motor operating at the high speed for a specified time period and another of the plurality of operation methods optimized for quiet operation with the motor operating at the low speed for a longer time period than the specified time period and wherein said controller determines the speeds and run times of a pump motor for use in a pool based at least in part on the one of said plurality of operation methods; and
wherein the pump motor controller thereby controls the operation of the pump motor.

2. The pump motor controller according to claim 1 , wherein said controller is adapted to communicate with other pool devices to turn them off and on based at least in part on data in the form of at least one of water parameters and outdoor parameters and data in the form of desired pool or spa set points.

3. The pump motor controller according to claim 1 :
further comprising an integrated relay; and
wherein said controller turns off and on said integrated relay for auxiliary loads for other pool or spa devices to turn them off and on based at least in part on data in the form of at least one of water parameters and outdoor parameters and data in the form of desired pool or spa set points.

4. The pump motor controller according to claim 1 , wherein said controller adjusts motor speed to achieve maximum energy efficiency while reaching and maintaining desired pool or spa set points.

5. The pump motor controller according to claim 1 :
wherein said controller receives not peak time of day usage utility rates and peak time of day usage utility rates;
wherein said controller receives current time of day data; and
wherein said controller determines the speeds and run times of a pump motor for use in a pool or spa based at least in part on current time of day data and not peak time of day usage utility rates and peak time of day usage utility rates.

6. The pump motor controller according to claim 1 , wherein data in the form of at least one of water parameters and outdoor parameters comprises at least one of current weather conditions, upcoming weather events, season, time of day and geographical location.

7. The pump motor controller according to claim 1 , wherein data in the form of at least one of water parameters and outdoor parameters comprises at least one of total alkalinity, PH, Calcium content, water hardness, free chlorine, bromine, total chlorine, turbidity, water temperature, cyanuric acid, phosphates, and total dissolved solids.

8. The pump motor controller according to claim 1 , wherein data in the form of desired water parameters and outdoor parameters comprises at least two of current weather conditions, upcoming weather events, season, time of day, geographical location, total alkalinity, PH, Calcium content, water hardness, free chlorine, bromine, total chlorine, turbidity, water temperature, cyanuric acid, phosphates, and total dissolved solids.

9. The pump motor controller according to claim 1 , wherein data in the form of desired pool or spa set points comprises at least one of turns, motor speed, number of pool users and pool size.

10. An electric motor assembly for use to power a pump in a pool or a spa, comprising: a motor adapted to be connected to the pump, the motor having at least a high speed and a low speed; and
a pump motor controller for controlling said motor, wherein said controller receives at least one of water parameters data and outdoor parameters data, wherein said controller receives desired pool or spa set points, and wherein said controller determines the speeds and run times of a pump motor for use in a pool based at least in part on at least one of water parameters data and outdoor parameters data and pool or spa set points,
wherein the pump motor controller receives data corresponding to one of a plurality of operation methods and wherein said controller determines the speeds and run times of a pump motor for use in a pool based at least in part on the one of said plurality of operation methods, one of the plurality of operation methods optimized for low cost with the motor operating at the high speed for a specified time period and another of the plurality of operation methods optimized for quiet operation with the motor operating at the low speed for a longer time period than the specified time period.

11. The electric motor assembly according to claim 10 , wherein said controller is adapted to communicate with other pool devices to turn them off and on based at least in part on data in the form of at least one of water parameters and outdoor parameters and data in the form of desired pool or spa set points.

12. The electric motor assembly according to claim 10 :
further comprising an integrated relay; and
wherein said controller turns off and on said integrated relay for auxiliary loads for other pool or spa devices to turn them off and on based at least in part on one of data in the form of water parameters and outdoor parameters and data in the form of said desired pool or spa set points.

13. The electric motor assembly according to claim 10 , wherein said controller adjusts motor speed to achieve maximum energy efficiency while reaching and maintaining said desired pool or spa set points.

14. The electric motor assembly according to claim 10 :
wherein said controller receives not peak time of day usage utility rates and peak time of day usage utility rates;
wherein said controller receives current time of day data; and
wherein said controller determines the speeds and run times of a pump motor for use in a pool or spa based at least in part on current time of day data and not peak time of day usage utility rates and peak time of day usage utility rates.

15. The electric motor assembly according to claim 10 , wherein data in the form of water parameters and outdoor parameters comprises at least one of current weather conditions, upcoming weather events, season, time of day and geographical location.

16. The electric motor assembly according to claim 10 , wherein data in the form of water parameters and outdoor parameters comprises at least one of total alkalinity, PH, Calcium content, water hardness, free chlorine, bromine, total chlorine, turbidity, water temperature, cyanuric acid, phosphates, and total dissolved solids.

17. A method for determining the speeds and run times of a pump motor for use in a pool or a spa, comprising:
providing a pump motor, the motor having at least a high speed and a low speed;
receiving water parameters data and outdoor parameters data;
receiving data corresponding to one of a plurality of operation methods;
determining the speeds and run times of a pump motor for use in a pool based at least in part on the one of said plurality of operation methods utilizing one of a table and a formula to determine such speeds and run times, one of the plurality of operati

Assignees

• Regal Beloit America Inc

Inventors

• Kruzel Steven Michael
• Mckinzie Marc Christopher
• Kiser Mitchell T

Classifications

• F04B2207/03

  External temperature · CPC title

• F04B17/03

  driven by electric motors · CPC title

• F04B2203/0209

  Rotational speed · CPC title

• F04B2207/043

  of time · CPC title

• F04B2207/02

  External pressure · CPC title