Exhaust muffler and sound deadening element

Patent metadata

Field	Value
Publication number	US-9856766-B2
Application number	US-201615263106-A
Country	US
Kind code	B2
Filing date	Sep 12, 2016
Priority date	Sep 29, 2015
Publication date	Jan 2, 2018
Grant date	Jan 2, 2018

Abstract

An exhaust muffler in which the anti-scattering property of a sound deadening element is high and for which shaping is not required and a sound deadening element for use with the exhaust muffler. An exhaust muffler includes an expansion chamber into which exhaust gas of an engine is introduced, and a sound deadening element in which the expansion chamber is inserted. The sound deadening element is configured from a knitted article formed by knitting continuous fibers of glass fiber. The exhaust muffler further includes an inner pipe inserted in a spaced relationship from an inner circumferential wall of the expansion chamber in the expansion chamber and configured to introduce the exhaust gas therethrough. The sound deadening element is disposed between an outer circumferential wall of the inner pipe and the inner circumferential wall of the expansion chamber.

First claim

What is claimed is:

1. An exhaust muffler comprising:
an exhaust gas introduction chamber into which exhaust gas of an engine is introduced and having an exhaust upstream side and an exhaust downstream side;
an inner pipe inserted in a spaced relationship from an inner circumferential wall of the exhaust gas introduction chamber in the exhaust gas introduction chamber and configured to introduce the exhaust gas therethrough; and
a sound deadening element inserted in the exhaust gas introduction chamber,
wherein the sound deadening element is disposed between an outer circumferential wall of the inner pipe and the inner circumferential wall of the exhaust gas introduction chamber,
wherein the sound deadening element includes a first folded portion disposed on the exhaust upstream side and a second folded portion disposed on the exhaust downstream side, each of the first and second folded portions is folded back in an axial direction of the inner pipe such that the sound deadening element has an outer cylindrical portion extending rearward directly from the first folded portion, an intermediate cylindrical portion extending forwardly directly from the second folded portion at a rear end of the outer cylindrical portion, and an inner cylindrical portion extending rearward directly from the first folded portion, and
wherein the sound deadening element is configured from a knitted article formed by knitting continuous fibers of glass fiber.

2. The exhaust muffler according to claim 1 , wherein the sound deadening element is formed in a cylindrical shape continuous in a circumferential direction of the inner pipe.

3. The exhaust muffler according to claim 1 , wherein the intermediate cylindrical portion of the sound deadening element has a free end disposed on an inner side of the first folded portion, and the inner cylindrical portion of the sound deadening element has a free end disposed on an inner circumference side of the second folded portion.

4. The exhaust muffler according to claim 1 , wherein the knitted article is formed by a rib knit article which is elastic in the circumferential direction of the inner pipe and is folded back in the axial direction, and a cotton pad separate from the sound deadening element is disposed on an inner side of the first folded portion of the knitted article sandwiched between the intermediate cylindrical portion and the outer cylindrical portion.

5. The exhaust muffler according to claim 1 , wherein a through-hole is formed in the outer circumferential wall of the inner pipe, and the exhaust gas introduced by the inner pipe passes through the through-hole and is expanded in the exhaust gas introduction chamber, the sound deadening element being retained on the outer circumference of the inner pipe.

6. The exhaust muffler according to claim 2 , wherein the knitted article is formed by a rib knit article which is elastic in the circumferential direction of the inner pipe and is folded back in the axial direction, and a cotton pad is disposed on an inner side of the first folded portion of the knitted article.

7. The exhaust muffler according to claim 3 , wherein the knitted article is formed by a rib knit article which is elastic in the circumferential direction of the inner pipe and is folded back in the axial direction, and a cotton pad is disposed on an inner side of the first folded portion of the knitted article.

8. The exhaust muffler according to claim 2 , wherein a through-hole is formed in the outer circumferential wall of the inner pipe, and the exhaust gas introduced by the inner pipe passes through the through-hole and is expanded in the exhaust gas introduction chamber, the sound deadening element being retained on the outer circumference of the inner pipe.

9. The exhaust muffler according to claim 3 , wherein a through-hole is formed in the outer circumferential wall of the inner pipe, and the exhaust gas introduced by the inner pipe passes through the through-hole and is expanded in the exhaust gas introduction chamber, the sound deadening element being retained on the outer circumference of the inner pipe.

10. The exhaust muffler according to claim 4 , wherein a through-hole is formed in the outer circumferential wall of the inner pipe, and the exhaust gas introduced by the inner pipe passes through the through-hole and is expanded in the exhaust gas introduction chamber, the sound deadening element being retained on the outer circumference of the inner pipe.

11. A sound deadening element for being inserted in an exhaust gas introduction chamber of an exhaust muffler, wherein the sound deadening element is formed from a knitted article formed by knitting continuous fibers of glass fiber,
wherein the sound deadening element includes a first folded portion disposed on an upstream side and a second folded portion disposed on a downstream side, each of the first and second folded portions is folded back in an axial direction of the sound deadening element such that the sound deadening element has an outer cylindrical portion extending rearward directly from the first folded portion, an intermediate cylindrical portion extending forwardly directly from the second folded portion at a rear end of the outer cylindrical portion, and an inner cylindrical portion extending rearward directly from the first folded portion,
wherein the intermediate cylindrical portion has a free end disposed on an inner side of the first folded portion, and the inner cylindrical portion has a free end disposed on an inner circumference side of the second folded portion.

Assignees

• Honda Motor Co Ltd

Inventors

• Kase Hiroaki
• Ishihara Satoshi

Classifications

• F01N2470/24

  Concentric tubes or tubes being concentric to housing, e.g. telescopically assembled · CPC title

• F01N1/10 Primary

  in combination with sound-absorbing materials (F01N1/125 takes precedence) · CPC title

• F01N2450/06

  Inserting sound absorbing material into a chamber · CPC title

• F01N1/026

  Annular resonance chambers arranged concentrically to an exhaust passage and communicating with it, e.g. via at least one opening in the exhaust passage · CPC title

• F01N1/083

  using transversal baffles defining a tortuous path for the exhaust gases or successively throttling exhaust gas flow · CPC title