Method and composition for improving the combustion of aviation fuels

Patent metadata

Field	Value
Publication number	US-9856431-B2
Application number	US-201615083964-A
Country	US
Kind code	B2
Filing date	Mar 29, 2016
Priority date	Jan 13, 2016
Publication date	Jan 2, 2018
Grant date	Jan 2, 2018

Abstract

An aviation fuel is formulated with manganese-containing compounds. The composition may include relatively high amounts of manganese up to about 500 mg Mn/l. A manganese-containing additive may reduce the smoke created during the combustion of the aviation fuel. Additionally, the aviation fuel composition may include manganese to improve octane and include a phosphorus-containing scavenger to reduce manganese oxide engine deposits. Further, isooctane is added in order to, with the manganese-containing compound, improve the octane number of the fuel.

First claim

That which is claimed is:

1. An aviation fuel composition comprising:
(a) from about 10 to about 80 volume percent of aviation alkylate;
(b) from about 5 to 50 volume percent isooctane;
(c) from about 5 to 20 volume percent of isopentane;
(d) from about zero to about 30 volume percent of aromatic hydrocarbons;
(e) from about 0.5 to 500 mg Mn/l of one or more cyclopentadienyl manganese tricarbonyl; and
(f) a manganese scavenger compound, wherein the manganese scavenger compound comprises an aviation fuel soluble phosphorus-containing compound;
wherein the composition is substantially lead-free, and the composition has a rating number of at least about 96 as determined by ASTM Test Method D 2700.

2. An aviation fuel composition as described in claim 1 , comprising about 15 to 20 volume percent of aromatic hydrocarbons.

3. An aviation fuel composition as described in claim 1 , comprising about 5 to 10 volume percent of isopentane.

4. An aviation fuel composition as described in claim 1 , wherein the aviation fuel includes 13 mg of lead or less per liter of fuel composition.

5. An aviation fuel composition as described in claim 1 , wherein the aviation fuel includes about 7 mg of lead or less per liter of fuel composition.

6. An aviation fuel composition as described in claim 1 , wherein the aviation fuel includes an essentially undetectable amount of lead in the fuel composition.

7. An aviation fuel composition as described in claim 1 , wherein the cyclopentadienyl manganese tricarbonyl is selected from the group consisting of cyclopentadienyl manganese tricarbonyl, methylcyclopentadienyl manganese tricarbonyl, dimethylcyclopentadienyl manganese tricarbonyl, trimethylcyclopentadienyl manganese tricarbonyl, tetramethylcyclopentadienyl manganese tricarbonyl, pentamethylcyclopentadienyl manganese tricarbonyl, ethylcyclopentadienyl manganese tricarbonyl, diethylcyclopentadienyl manganese tricarbonyl, propylcyclopentadienyl manganese tricarbonyl, isopropylcyclopentadienyl manganese tricarbonyl, tertbutylcyclopentadienyl manganese tricarbonyl, octylcyclopentadienyl manganese tricarbonyl, dodecylcyclopentadienyl manganese tricarbonyl, ethylmethylcyclopentadienyl manganese tricarbonyl, indenyl manganese tricarbonyl, and the like, including mixtures of two or more such compounds.

8. An aviation fuel composition as described in claim 1 , wherein the cyclopentadienyl manganese tricarbonyl comprises methylcyclopentadienyl manganese tricarbonyl.

9. An aviation fuel composition as described in claim 1 , wherein the fuel composition comprises about one to 250 mg Mn/l.

10. An aviation fuel composition as described in claim 1 , wherein the fuel composition comprises about 125 to 225 mg Mn/l.

11. An aviation fuel composition as described in claim 1 , wherein the composition has a rating number of at least about 100 as determined by ASTM Test Method D 2700.

12. An aviation fuel composition as described in claim 1 , wherein the aromatic hydrocarbons are selected from the group consisting of toluene, xylenes, and mesitylenes.

13. An aviation fuel composition as described in claim 1 , wherein the phosphorus-containing compound comprises tricresyl phosphate.

14. An aviation fuel composition as described in claim 1 , wherein the phosphorus-containing compound is present in an amount to be a stoichiometric ratio of Mn to P of from about 1:0.1 to 1:10.

15. An aviation fuel composition as described in claim 1 , wherein the phosphorus-containing compound is present in an amount to be a stoichiometric ratio of Mn to P of from about 1:0.5 to 1:3.

16. An aviation fuel additive composition comprising:
(a) about 5 to about 50 volume percent isooctane and about 5 to about 20 volume percent isopentane;
(b) one or more cyclopentadienyl manganese tricarbonyl; and
(c) a manganese scavenger compound, wherein the manganese scavenger compound comprises a phosphorus-containing compound;
wherein the additive is substantially lead-free.

17. An aviation fuel additive composition as described in claim 16 , wherein the cyclopentadienyl manganese tricarbonyl is selected from the group consisting of cyclopentadienyl manganese tricarbonyl, methylcyclopentadienyl manganese tricarbonyl, dimethylcyclopentadienyl manganese tricarbonyl, trimethylcyclopentadienyl manganese tricarbonyl, tetramethylcyclopentadienyl manganese tricarbonyl, pentamethylcyclopentadienyl manganese tricarbonyl, ethylcyclopentadienyl manganese tricarbonyl, diethylcyclopentadienyl manganese tricarbonyl, propylcyclopentadienyl manganese tricarbonyl, isopropylcyclopentadienyl manganese tricarbonyl, tertbutylcyclopentadienyl manganese tricarbonyl, octylcyclopentadienyl manganese tricarbonyl, dodecylcyclopentadienyl manganese tricarbonyl, ethylmethylcyclopentadienyl manganese tricarbonyl, indenyl manganese tricarbonyl, and the like, including mixtures of two or more such compounds.

18. An aviation fuel additive composition as described in claim 16 , wherein the cyclopentadienyl manganese tricarbonyl comprises methylcyclopentadienyl manganese tricarbonyl.

19. An aviation fuel additive composition as described in claim 16 , wherein the manganese scavenger compound comprises tricresyl phosphate.

20. An aviation fuel additive composition as described in claim 16 , wherein the manganese scavenger compound comprises a plurality of phosphorus-containing compounds.

21. An aviation fuel additive composition as described in claim 20 , wherein the phosphorus-containing compounds include tricresyl phosphate.

22. A method of increasing the octane rating number of an aviation fuel comprising the steps of:
providing a fuel additive composition comprising about 5 to about 50 volume percent isooctane, about 5 to about 20 percent isopentane, a cyclopentadienyl manganese tricarbonyl compound, and a manganese scavenger, wherein the manganese scavenger comprises a phosphorus-containing compound;
adding the fuel additive composition to an aviation base fuel composition,
wherein the resulting fuel composition has a rating number of at least about 98 as determined by ASTM Test Method D 2700.

23. A method of increasing the octane rating number of an aviation fuel as described in claim 22 , wherein the resulting fuel composition has a rating number of at least about 100 as determined by ASTM Test Method D 2700.

Assignees

• Afton Chemical Corp

Inventors

• Factor Stephen A
• McAfee Zachary John
• Calderone Iii Joseph Anthony

Classifications

• C10L1/305

  organo-metallic compounds (containing a metal to carbon bond) · CPC title

• C10L2200/0268

  Phosphor containing compounds · CPC title

• C10L1/26

  containing phosphorus · CPC title

• C10L10/02

  for reducing smoke development · CPC title

• C10L10/04

  for minimising corrosion or incrustation · CPC title