Water-proof air-permeable filter and use of the same

Patent metadata

Field	Value
Publication number	US-9855530-B2
Application number	US-201514699815-A
Country	US
Kind code	B2
Filing date	Apr 29, 2015
Priority date	Jun 16, 2010
Publication date	Jan 2, 2018
Grant date	Jan 2, 2018

Abstract

A water-proof air-permeable filter ( 1 ) includes: a resin film ( 2 ) having formed therein a plurality of through pores ( 21 ); a treated layer ( 3 ) having hydrophobicity and oil repellency, and formed on at least one of both surfaces in the thickness direction of the resin film ( 2 ) such that the treated layer ( 3 ) has openings ( 31 ) at positions corresponding to the through pores ( 21 ); and a loop-shaped double-sided tape ( 4 ) stuck to an edge region of one of both surfaces in the thickness direction of the resin film ( 2 ), with the treated layer ( 3 ) interposed therebetween.

First claim

The invention claimed is:

1. A water-proof air-permeable filter for ensuring ventilation and also preventing entry of water, the water-proof air-permeable filter comprising:
a non-porous resin film having formed therein a plurality of through pores extending through the resin film in a thickness direction of the resin film;
a treated layer having hydrophobicity and oil repellency, and formed on at least one of both surfaces in the thickness direction of the resin film such that the treated layer has openings at positions corresponding to the plurality of through pores; and
an adhesive stuck to an edge region of one of both surfaces in the thickness direction of the resin film, with the treated layer being interposed between the resin film and the adhesive,
wherein when viewed from the thickness direction, a proportion of a sum of cross-sectional areas of all the through pores to an area defined by an outline of the resin film is 50% or less, and
the adhesive has a loop-shape when viewed from the thickness direction of the resin film.

2. The water-proof air-permeable filter according to claim 1 , wherein the treated layer coats an inner surface of the through pores so as to form an inner part of the treated layer located inside the through pores.

3. The water-proof air-permeable filter according to claim 1 , wherein a material forming the treated layer is different from a material forming the resin film.

4. The water-proof air-permeable filter according to claim 1 , wherein the plurality of through pores are a plurality of straight pores.

5. The water-proof air-permeable filter according to claim 1 ,
wherein the loop-shape of the adhesive is a circular loop-shape or a polygonal loop-shape.

6. A water-proof air-permeable filter for ensuring ventilation and also preventing entry of water, the water-proof air-permeable filter comprising:
a non-porous resin film having formed therein a plurality of through pores extending through the resin film in a thickness direction of the resin film;
a treated layer having hydrophobicity and oil repellency, and formed on at least one of both surfaces in the thickness direction of the resin film such that the treated layer has openings at positions corresponding to the plurality of through pores; and
an adhesive stuck to an edge region of one of both surfaces in the thickness direction of the resin film, with the treated layer being interposed between the resin film and the adhesive,
wherein an adhesive force of the water-proof air-permeable filter is 5 N or higher, when the water-proof air-permeable filter is stuck to a housing formed of a metal plate, and
the adhesive has a loop-shape when viewed from the thickness direction of the resin film.

7. The water-proof air-permeable filter according to claim 6 , wherein the treated layer coats an inner surface of the through pores so as to form an inner part of the treated layer located inside the through pores.

8. The water-proof air-permeable filter according to claim 6 , wherein a material forming the treated layer is different from a material forming the resin film.

9. The water-proof air-permeable filter according to claim 6 , wherein the plurality of through pores are a plurality of straight pores.

10. The water-proof air-permeable filter according to claim 6 ,
wherein the loop-shape of the adhesive is a circular loop-shape or a polygonal loop-shape.

11. A water-proof air-permeable filter for ensuring ventilation and also preventing entry of water, the water-proof air-permeable filter comprising:
a non-porous resin film having formed therein a plurality of through pores extending through the resin film in a thickness direction of the resin film;
a treated layer having hydrophobicity and oil repellency, and formed on at least one of both surfaces in the thickness direction of the resin film such that the treated layer has openings at positions corresponding to the plurality of through pores; and
an adhesive stuck to an edge region of one of both surfaces in the thickness direction of the resin film, with the treated layer being interposed between the resin film and the adhesive,
wherein a Gurley number of the water-proof air-permeable filter obtained according to JIS P8117 after the water-proof air-permeable filter is stuck to a metal plate having an opening so as to cover the opening of metal plate is 22.1 seconds/100 mL or less when converting a measured value to a value relative to an area having 642 mm 2 , and
the adhesive has a loop-shape when viewed from the thickness direction of the resin film.

12. The water-proof air-permeable filter according to claim 11 , wherein the treated layer coats an inner surface of the through pores so as to form an inner part of the treated layer located inside the through pores.

13. The water-proof air-permeable filter according to claim 11 , wherein a material forming the treated layer is different from a material forming the resin film.

14. The water-proof air-permeable filter according to claim 11 , wherein the plurality of through pores are a plurality of straight pores.

15. The water-proof air-permeable filter according to claim 11 ,
wherein the loop-shape of the adhesive is a circular loop-shape or a polygonal loop-shape.

16. A method for producing a water-proof air-permeable filter, the method comprising steps of:
applying a hydrophobic oil repellent agent onto a non-porous resin film having a plurality of through pores formed in the resin film so that a treated layer having hydrophobicity and oil repellency derived from the hydrophobic oil repellent agent is formed on a surface of the resin film; and
sticking an adhesive to a surface of the resin film so that the treated layer is interposed between the resin film and the adhesive,
wherein the non-porous resin film having a plurality of through pores is a solid and resin-filled film inside of which a plurality of through pores is formed,
the plurality of through pores is a plurality of straight pores formed through the non-porous resin film, and
in the step of sticking the adhesive, the adhesive is stuck so that the adhesive has a loop-shape when viewed from a thickness direction of the resin film.

17. The method for producing a water-proof air-permeable filter according to claim 16 , wherein the hydrophobic oil repellent agent is applied to coat an inner surface of the through pores in the step of applying the hydrophobic oil repellent agent.

18. The method for producing a water-proof air-permeable filter according to claim 16 ,
wherein the loop-shape of the adhesive is a circular loop-shape or a polygonal loop-shape.

Assignees

• Nitto Denko Corp

Inventors

• Furuyama Satoru
• Sakuma Satoshi
• Nagai Yozo
• Moriyama Junichi

Classifications

• B32B5/32

  at least two} layers being foamed {and next to each other · CPC title

• B01D71/32

  containing fluorine atoms · CPC title

• B01D2323/04

  Hydrophobization · CPC title

• Y10T156/10

  Methods of surface bonding and/or assembly therefor · CPC title

• B01D2325/38

  Hydrophobic membranes · CPC title