Battery for fault handling in bidirectional power conversion systems

Patent metadata

Field	Value
Publication number	US-9853455-B1
Application number	US-201514986236-A
Country	US
Kind code	B1
Filing date	Dec 31, 2015
Priority date	Dec 31, 2015
Publication date	Dec 26, 2017
Grant date	Dec 26, 2017

Abstract

A power distribution system includes a bidirectional power converter, a battery, and a controller. The bidirectional power converter is operable to (i) convert AC power received at AC terminals to DC power at DC terminals and (ii) convert DC power received at the DC terminals to AC power at the AC terminals. The bidirectional power converter is disposed within a converter stack formed by a plurality of power converters having DC terminals that are coupled to each other in series. The battery is arranged to be selectively couplable to the DC terminals of the bidirectional power converter. The controller is configured to (i) determine that the DC voltage across the DC terminals of the bidirectional power converter is below a threshold voltage and (ii) couple the battery to the DC terminals of the bidirectional power converter based on the determination that the DC voltage is below the threshold voltage.

First claim

What is claimed is:

1. A power distribution system comprising:
an alternating current (AC) power bus;
a direct current (DC) power bus electrically coupled to one or more motor-generators;
a bidirectional power converter including AC terminals and DC terminals, wherein the bidirectional power converter is operable to (i) convert AC power received at the AC terminals to DC power at the DC terminals and (ii) convert DC power received at the DC terminals to AC power at the AC terminals, wherein the bidirectional power converter is disposed within a converter stack formed by a plurality of power converters having DC terminals that are coupled to each other in series, and wherein ends of the converter stack define the DC power bus;
a battery arranged to be selectively couplable to the DC terminals of the bidirectional power converter; and
a controller configured to:
determine that the DC voltage across the DC terminals of the bidirectional power converter is below a threshold voltage; and
based on the determination that the DC voltage is below the threshold voltage, coupling the battery to the DC terminals of the bidirectional power converter.

2. The power distribution system of claim 1 , wherein the battery is selectively couplable to the DC terminals through a switching device, and wherein coupling the battery to the DC terminals comprises causing the switching device to begin conducting.

3. The power distribution system of claim 2 , wherein the switching device comprises a transistor.

4. The power distribution system of claim 2 , wherein the switching device comprises a relay.

5. The power distribution system of claim 1 , wherein the system further comprises bypass circuitry arranged in parallel with the DC terminals, and wherein the bypass circuitry is configured to selectively decouple the bidirectional power converter from the converter stack.

6. The power distribution system of claim 5 , wherein the bypass circuitry is further configured to selectively decouple the battery from the converter stack.

7. The power distribution system of claim 5 , wherein the bypass circuitry includes a switching bridge comprising at least two switching devices.

8. The power distribution system of claim 1 , wherein the bidirectional power converter is configured to drive the DC voltage across the DC terminals at a first voltage level, wherein the battery operates at a second voltage level, and wherein the system further comprises a voltage converter configured to convert the battery output from the second voltage level to the first voltage level.

9. The power distribution system of claim 1 , wherein the DC terminals of the bidirectional power converter is selectively couplable to the converter stack, and wherein the controller is further configured to:
based on the determination that the DC voltage is below the threshold voltage, decoupling the DC terminals of the bidirectional power converter from the converter stack.

10. The power distribution system of claim 1 , wherein the controller is further configured to:
determine that the bidirectional power converter is faulted; and
based on the determination that the bidirectional power converter is faulted, coupling the battery to the DC terminals of the bidirectional power converter.

11. A method comprising:
providing a plurality of bidirectional power converters each operable (i) in a first mode to convert AC power received at AC terminals to DC power at DC terminals and (ii) in a second mode to convert DC power received at the DC terminals to AC power at the AC terminals, wherein the DC terminals of the plurality of bidirectional power converters are coupled to each other in series to form a converter stack, wherein ends of the converter stack define a DC power bus, and wherein each bidirectional power converter contributes a respective portion of a voltage of the DC power bus in the first mode;
determining that a DC voltage across the DC terminals of a particular bidirectional power converter within the converter stack is below a threshold voltage; and
based on the determination that the DC voltage is below the threshold voltage, (i) causing the particular bidirectional power converter to stop contributing a first portion of the voltage of the DC power bus and (ii) causing a battery to begin contributing the first portion of the voltage of the DC power bus.

12. The method of claim 11 , wherein causing the battery to begin contributing to the first portion of the voltage of the DC power bus comprises causing a switching device that selectively couples the battery to the DC terminals to begin conducting.

13. The method of claim 11 , further comprising:
receiving an indication that a fault has occurred at the bidirectional power converter; and
responsive to receiving the indication, causing the particular bidirectional power converter to stop contributing a first portion of the voltage of the DC power bus and (ii) causing a battery to begin contributing the first portion of the voltage of the DC power bus.

14. The method of claim 13 , wherein the indication is received responsive to a failure of at least one component of the bidirectional power converter.

15. The method of claim 11 , further comprising:
determining that an AC voltage across the AC terminals of the plurality of bidirectional power converters is below a threshold voltage; and
based on the determination that the AC voltage is below the threshold voltage, causing a respective plurality of batteries to drive the voltage of the DC power bus.

16. The method of claim 11 , wherein the particular bidirectional power converter is configured to output a first voltage, wherein the battery is configured to output a second voltage, and wherein the method further comprises:
converting the battery output from the second voltage to the first voltage.

17. A converter stack including a plurality of bidirectional power converters, a particular bidirectional power converter of the plurality comprises:
AC terminals electrically coupled to an AC power system;
DC terminals electrically coupled in series with DC terminals of one or more bidirectional power converters in the converter stack, wherein ends of the converter stack define a DC power bus, and wherein the DC terminals of the particular bidirectional power converter contribute a DC voltage to the DC power bus;
a bidirectional conversion bridge configured to (i) convert AC power received at the AC terminals to DC power at the DC terminals and (ii) convert DC power received at the DC terminals to AC power at the AC terminals; and
a battery configured to selectively couple to the DC terminals responsive to the DC voltage across the DC terminals being below a threshold voltage.

18. The converter stack of claim 17 , wherein the battery is selectively couplable to the DC terminals through a switching device, and wherein coupling the battery to the DC terminals comprises causing the switching device to begin conducting.

19. The converter stack of claim 17 , wherein the battery is further configured to selectively couple to the DC terminals responsive to detecting a loss of the AC power received at the bidirectional conversion bridge.

20. The converter stack of claim 17 , wherein the bidirectional power bridge is further configured to output DC power at a first voltage level, wherein the battery is configured to output DC power at a second voltage level, and wherein the particular bidirectional power converter further comprises a voltage converter configured to convert the b

Assignees

• X Dev Llc

Inventors

• Casey Leo Francis
• Dolan Geoff

Classifications

• H02J2105/32

  for aircrafts · CPC title

• H02J4/25

  for transfer of electric power between AC and DC networks, e.g. for supplying the DC section within a load from an AC mains system · CPC title

• H02J7/02

  for charging batteries from AC mains by converters · CPC title

• B64D2221/00

  Electric power distribution systems onboard aircraft · CPC title

• H02J7/35

  with light sensitive cells · CPC title