(Zr,Hf)3Ni3Sb4-based n-type thermoelectric conversion material

Patent metadata

Field	Value
Publication number	US-9853200-B2
Application number	US-201514718491-A
Country	US
Kind code	B2
Filing date	May 21, 2015
Priority date	Jul 22, 2013
Publication date	Dec 26, 2017
Grant date	Dec 26, 2017

Abstract

An n-type thermoelectric conversion material expressed in a chemical formula X 3-x X′ x T 3-y Cu y Sb 4 (0≦x<3, 0≦y<3.0, and x+y>0), the X includes one or more element(s) of Zr and Hf, the X′ includes one or more element(s) of Nb and Ta, and the T includes one or more element(s) selected from Ni, Pd, and Pt, while including at least Ni, the n-type thermoelectric conversion material expressed in the chemical formula X 3-x X′ x T 3-y Cu y Sb 4 has symmetry of a cubic crystal belonging to a space group I-43d.

First claim

The invention claimed is:

1. An n-type thermoelectric conversion material expressed in a chemical formula X 3-x X′ x T 3-y Cu y Sb 4 (0≦x<3, 0≦y<3.0, and x+y>0), wherein
the X comprises one or more element(s) of Zr and Hf,
the X′ comprises one or more element(s) of Nb and Ta,
the T comprises one or more element(s) selected from Ni, Pd, and Pt, while including at least Ni, and
the material expressed in the chemical formula X 3-x X′ x T 3-y Cu y Sb 4 has symmetry of a cubic crystal belonging to a space group I-43d.

2. The n-type thermoelectric conversion material according to claim 1 , wherein a total of the x and the y is in a range 0.055≦x+y≦1.1.

3. The n-type thermoelectric conversion material according to claim 1 , wherein the total of the x and the y is in a range 0.05≦x+y≦0.7.

4. The n-type thermoelectric conversion material according to claim 1 , wherein the total of the x and the y is in a range 0.2≦x+y≦0.5.

5. The n-type thermoelectric conversion material of according to claim 1 , wherein the x is zero.

6. A production method of an n-type thermoelectric conversion material, comprising:
(1) a first step of weighing raw materials comprising one or more element(s) (X) of Zr and Hf, one or more element(s) (X′) of Nb and Ta, and one or more element(s) (T) selected from Ni, Pd, and Pt, while including at least Ni, Cu, and Sb for amounts corresponding to stoichiometric ratios in a chemical formula X 3-x X′ x T 3-y Cu y Sb 4 (0≦x<3, 0≦y<3, and x+y>0), the material expressed in the chemical formula X 3-x X′ x T 3-y Cu y Sb 4 having symmetry of a cubic crystal belonging to a space group I-43d;
(2) a second step of acquiring an alloy “A” by alloying the raw materials that comprise the selected elements of Zr,Hf, Nb, Ta, Ni, Pd, Pt, and Cu; and
(3) a third step of acquiring the n-type thermoelectric conversion material that comprises an alloy B, by melting and cooling the acquired alloy A and the raw material comprising Sb.

7. The production method of an n-type thermoelectric conversion material according to claim 6 , wherein the third step is executed at a temperature lower than a temperature at which the second step is executed.

8. The production method of an n-type thermoelectric conversion material according to claim 6 , wherein at the second step, the alloy A is acquired by melting the raw materials at a temperature equal to or higher than 2,200° C. in an Ar atmosphere using an arc melting method and cooling the melted raw materials therein.

9. The production method of an n-type thermoelectric conversion material according to claim 6 , wherein at the third step, the alloy B is acquired by melting the alloy A and the raw material comprising Sb at a temperature from 1,200 to 1,500° C. in an Ar atmosphere using the arc melting method, and cooling the melted alloy A and the raw material therein.

10. The production method of an n-type thermoelectric conversion material according to claim 6 , further comprising a fourth step of compacting the alloy B.

11. The production method of an n-type thermoelectric conversion material according to claim 10 , wherein the fourth step comprises:
(a) acquiring powder of the alloy B by pulverizing the alloy B and mixing;
(b) filling a die with the powder of the alloy B and introducing the die into a vacuum of one Pa or lower;
(c) applying a pressure in a range from 10 MPa to 100 MPa to a specimen covered by the die from above and underneath and increasing a temperature of the specimen up to a temperature in a range from 750° C. to 900° C. maintaining the pressure; and
(d) cooling the specimen to a room temperature.

12. The production method of an n-type thermoelectric conversion material of according to claim 6 , wherein the x is zero.

Assignees

• Panasonic Corp

Inventors

• Tamaki Hiromasa
• Kanno Tsutomu
• Sakai Akihiro
• Takahashi Kohei
• Kusada Hideo
• Yamada Yuka

Classifications

• B22F3/14

  simultaneously · CPC title

• C22C1/04

  by powder metallurgy (C22C1/08 takes precedence) · CPC title

• H01L35/34

  Electricity · mapped topic

• B22F2003/1051

  by electric discharge · CPC title

• F27D11/08

  Heating by electric discharge, e.g. arc discharge · CPC title