Methods for controlling pore morphology in aerogels using electric fields and products thereof

Patent metadata

Field	Value
Publication number	US-9852824-B2
Application number	US-201113180440-A
Country	US
Kind code	B2
Filing date	Jul 11, 2011
Priority date	Aug 24, 2010
Publication date	Dec 26, 2017
Grant date	Dec 26, 2017

Abstract

In one embodiment, an aerogel or xerogel includes column structures of a material having minor pores therein and major pores devoid of the material positioned between the column structures, where longitudinal axes of the major pores are substantially parallel to one another. In another embodiment, a method includes heating a sol including aerogel or xerogel precursor materials to cause gelation thereof to form an aerogel or xerogel and exposing the heated sol to an electric field, wherein the electric field causes orientation of a microstructure of the sol during gelation, which is retained by the aerogel or xerogel. In one approach, an aerogel has elongated pores extending between a material arranged in column structures having structural characteristics of being formed from a sol exposed to an electric field that causes orientation of a microstructure of the sol during gelation which is retained by the elongated pores of the aerogel.

First claim

What is claimed is:

1. An aerogel, comprising:
column structures comprising a carbon material, the column structures having minor pores therein; and
major pores devoid of the carbon material positioned between the column structures, longitudinal axes of the major pores being substantially parallel to one another,
wherein the aerogel has structural characteristics of being formed from a sol having aerogel precursor materials and a plurality of electrically conductive particles therein, the plurality of electrically conductive particles being configured to move in a direction consistent with an electric field to generate the column structures,
wherein the plurality of electrically conductive particles are retained in the aerogel.

2. The aerogel as recited in claim 1 , wherein the each of the electrically conductive particles are non-spherical.

3. The aerogel as recited in claim 1 , wherein the plurality of electrically conductive particles each independently have a length of between about 1 μm and about 3 μm, and a width of between about 150 nm and about 500 nm.

4. The aerogel as recited in claim 1 , wherein the aerogel has structural characteristics of being formed in a process that does not use templating.

5. An aerogel or xerogel, comprising:
elongated major pores extending between a carbon material arranged in column structures, each column structure having a plurality of minor pores therein, wherein a longitudinal axis of each of the elongated major pores are substantially parallel to a single axis; and
a plurality of non-spherical, electrically conductive particles, each of the plurality of non-spherical, electrically conductive particles having a length between about 1 μm and about 3 μm, and a width of between about 150 nm and about 500 nm.

6. The aerogel or xerogel as recited in claim 5 , wherein the aerogel or xerogel has structural characteristics of being formed from a sol having the plurality of particles therein, wherein the plurality of particles are configured to move substantially along a single axis in a direction consistent with an electric field to generate the column structures.

7. The aerogel or xerogel as recited in claim 5 , wherein each of the plurality of particles are non-spherical.

8. The aerogel or xerogel as recited in claim 5 , further comprising fluorescent nanoparticles deposited along the column structures.

9. An aerogel or xerogel, comprising:
column structures comprising a carbon material, the column structures having minor pores therein;
fluorescent nanoparticles deposited along the column structures; and
major pores devoid of the carbon material positioned between the column structures, longitudinal axes of the major pores being substantially parallel to one another;
wherein the aerogel or xerogel has structural characteristics of being formed from a sol having aerogel or xerogel precursor materials and a plurality of electrically conductive particles therein, the plurality of electrically conductive particles being configured to move in a direction consistent with an electric field to generate the column structures; and
wherein the plurality of electrically conductive particles are retained in the aerogel or xerogel.

10. An aerogel, comprising:
column structures comprising carbon, the carbon column structures having minor pores therein;
major pores devoid of carbon positioned between the carbon column structures, longitudinal axes of the major pores being substantially parallel to one another;
one or more fluorescent nanoparticles deposited along at least one surf ace of each column structure; and
a plurality of non-spherical particles that are electrically conductive,
wherein the aerogel has structural characteristics of being formed from a sol having aerogel precursor materials and the plurality of non-spherical particles therein, the plurality of non-spherical particles being configured to move in a direction consistent with an electric field to generate the column structures.

Assignees

• Worsley Marcus A
• Baumann Theodore F
• Satcher Jr Joe H
• Olson Tammy Y
• Kuntz Joshua D
• Rose Klint A
• L Livermore Nat Security Llc

Inventors

• Worsley Marcus A
• Baumann Theodore F
• Satcher Jr Joe H
• Olson Tammy Y
• Kuntz Joshua D
• Rose Klint A

Classifications

• H01B1/08 Primary

  oxides · CPC title

• Y10T428/249953

  Composite having voids in a component [e.g., porous, cellular, etc.] · CPC title

• Y10T428/249986

  Void-containing component contains also a solid fiber or solid particle · CPC title

• B01J13/0091

  Preparation of aerogels, e.g. xerogels · CPC title