Process control system and configuration system for an industrial plant

Patent metadata

Field	Value
Publication number	US-9851712-B2
Application number	US-201414539287-A
Country	US
Kind code	B2
Filing date	Nov 12, 2014
Priority date	Nov 12, 2014
Publication date	Dec 26, 2017
Grant date	Dec 26, 2017

Abstract

A configuration system, for a process control system configured to perform process control, the configuration system includes, not limited to, a) an editor configured to perform one of generate and update one of a definition module and an application module, wherein a set of the definition module and the application module comprises control logic and design data for a part of an industrial plant. The editor includes, not limited to, a-1) a definition module generator configured to generate or update one of a definition module control logic and an application module control logic based on the definition module design data. The editor is implemented by one or more processors.

First claim

What is claimed is:

1. A configuration system, for a process control system configured to perform process control, the configuration system comprising:
one or more processors;
at least one controller;
an editor implemented by the one or more processors, the editor comprising:
a module generation component configured to generate or update a definition module and an application module based on module design data for a part of an industrial plant, wherein at least one of the definition module and application module are automatically updated based on changes to the module design data,
a link generation component configured to generate links to link the definition module, the application module, and the at least one controller,
a document layout configuration component configured to define a layout for a document of the industrial plant, and
a plant document generation component configured to generate the document of the industrial plant based on the definition module, the application module, the generated links, and the defined layout, wherein the document is automatically updated based on changes to the module design data; and

a generation manager configured to convert the definition module and the application module to control data, wherein the at least one controller executes the converted control data to perform the process control of the process control system.

2. The system in claim 1 wherein the application module is an instance of the definition module.

3. The system in claim 1 , wherein the editor is further configured to communicate with a database,
the module generation component is further configured to store the application module in a module library in the database;
the link generation component is further configured to store the generated links in a link library in the database;
the document layout configuration component is further configured to store the defined layout in a layout library in the database; and
the plant document generation component is further configured to store the generated plant document in a document library in the database wherein the database is stored on a memory.

4. The system in claim 1 , further comprising:
a module library that stores the application module;
a link library that stores the links generated by the link generation component;
a layout library that stores the layout generated by the document layout configuration component; and
a document library that stores the plant document generated by the plant document generation component.

5. The system in claim 1 , wherein the link generation component is configured, based on input received from an input device, to generate a link.

6. The system in claim 1 , wherein the document layout configuration component further includes a selector configured to receive input from an input device and to rearrange the defined layout.

7. The system in claim 1 , wherein the plant document is one or more of: a process plant specification, a process plant instruction manual, a process plant control logic definition, and a process plant alarm definition.

8. The system in claim 1 , wherein the editor further comprises:
a part modification component configured to update a part-related information for the part,
wherein the updated part-related information activates the module generation component to update the definition module and the application module.

9. The system in claim 1 , wherein the editor further comprises:
a mass editor component configured to update a parameter change to all related definition modules and application modules.

10. A non-transitory computer readable medium that stores a computer program to be executed by one or more processors of a control process configuration system to perform a control process method, the computer program comprising the editor of claim 1 , wherein a generation manager of the control process configuration system converts the definition module and the application module to control data, and wherein at least one controller of the control process configuration system executes the converted control data to perform the control process method of the control process configuration system.

11. The medium in claim 10 , wherein the editor further comprises:
a part modification component configured to update a part-related information for the part,
wherein the updated part-related information activates the module generation component to update the definition module and the application module.

12. The medium in claim 10 , wherein the editor further comprises:
a mass editor component configured to update a parameter change to all related definition modules and application modules.

13. A process control method for use in an industrial plant having a user interface and one or more controllers, the method comprising:
generating or updating a definition module and an application module based on module design data for a part of the industrial plant, wherein at least one of the definition module and application module are automatically updated based on changes to the module design data;
generating links to link the definition module, the application module, and the one or more controllers;
defining a layout for a document of the industrial plant;
generating the document of the industrial plant based on the definition module, the application module, the generated links, and the defined layout, wherein the document is automatically updated based on changes to the module design data; and
converting the definition module and the application module to control data, wherein the one or more controllers execute the converted control data to perform the process control method.

Assignees

• Yokogawa Electric Corp

Inventors

• Kambe Takahiro
• Yap Alexander
• Teo Wilfred Woon Yew
• Murata Hideki
• Mariappan Prakash
• Navarro Acelython Ordillo
• Iriguchi Hiroshi

Classifications

• Y02P90/14

  Cross-Sectional Technologies · mapped topic

• Y02P90/265

  Cross-Sectional Technologies · mapped topic

• Y02P90/02

  Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS] · CPC title

• Y02P90/205

  Cross-Sectional Technologies · mapped topic

• G05B2219/31103

  Configure parameters of controlled devices · CPC title