Displacement detector and image forming device having the same

Patent metadata

Field	Value
Publication number	US-9851674-B2
Application number	US-201715422881-A
Country	US
Kind code	B2
Filing date	Feb 2, 2017
Priority date	Feb 8, 2016
Publication date	Dec 26, 2017
Grant date	Dec 26, 2017

Abstract

An emission unit of a displacement detector emits laser light to a range in a space in which a target moves. A detection unit detects a distribution of amounts of light reflected from a capture region in the predefined range. Based on a shift of speckle pattern indicated by a difference between the distributions of amounts of reflected light that the detection unit detects at different times, a calculation unit calculates a displacement of the target. A correction unit measures a speckle contrast from the distribution of amounts of reflected light, and based on an error between the measured value and a reference value, corrects the amount of laser light. The reference value is set to the value of a speckle contrast in a case in which the amounts of reflected light fall within the detectable range of the detection unit.

First claim

What is claimed is:

1. A displacement detector for detecting a displacement of a target, which is a movable member mounted in a device equipped with the displacement detector, or an object carried by the device, the displacement detector comprising:
an emission unit configured to emit a variable amount of laser light to a predefined range in a space in which the target moves;
a detection unit configured to set a capture region in the predefined range and detect a distribution of amounts of light reflected from the capture region;
a calculation unit configured to make the emission unit repeatedly emit laser light, make the detection unit repeatedly detect a distribution of amounts of reflected light, and, based on a shift of speckle pattern indicated by a difference between the distributions of amounts of reflected light detected at different times, calculate a displacement of the target; and
a correction unit configured to measure a speckle contrast from one of the distributions of amounts of reflected light, and, based on an error between the measured value and a reference value, correct the amount of laser light to be emitted, the correction unit setting the reference value to the value of a speckle contrast in a case in which the amounts of light reflected from the capture region have a maximum no more than an upper limit of a detectable range of the detection unit and a minimum no less than a lower limit of the detectable range.

2. The displacement detector according to claim 1 , wherein the correction unit determines a representative amount of reflected light from one of the distributions of amounts of reflected light, and then uses the difference between the representative amount and a representative value of the detectable range to correct the amount of laser light to be emitted.

3. The displacement detector according to claim 2 , wherein:
the correction unit acquires a desired value of movement speed of the target from the device equipped with the displacement detector;
the correction unit estimates from the desired value of movement speed the degree of image deletion occurring in an image of the target indicated by one of the distributions of amounts of reflected light;
according, to the estimated value, the correction unit determines an acceptable range for the representative amount of light reflected from the capture region; and
the correction unit adjusts the corrected amount of laser light to prevent the representative amount of reflected light from leaving the acceptable range.

4. The displacement detector according to claim 3 , wherein the correction unit determines the acceptable range such that, in a distribution of amounts of reflected light that the detection unit detects when the target remains stationary, lines connecting points where the amounts of reflected light equal a predefined value are arranged at intervals larger than the estimated degree of the image deletion.

5. The displacement detector according to claim 1 , wherein the detection unit keeps the size of the capture region constant.

6. The displacement detector according to claim 1 , wherein the correction unit, depending on the magnitude of a gradient of a distribution of amounts of light reflected from the capture region, instructs the detection unit to change the size of the capture region.

7. An image forming device comprising:
a conveying unit configured to convey a sheet;
an image forming unit with a rotatable image carrier, configured to produce a toner image on the image carrier, and transfer the toner image from the image carrier onto the sheet that the conveying unit conveys;
a monitor unit including a displacement detector configured to determine a displacement or rotation angle of a target, which is a sheet conveyed by the conveying unit or the image carrier, the monitor unit configured to use the displacement detector to monitor the displacement or rotation angle of the target; and
a controller unit configured to, based on the displacement or rotation angle that the monitor unit monitors, control the conveying unit or the image forming unit, wherein
the displacement detector comprises:
an emission unit configured to emit a variable amount of laser light to a predefined range in a space in which the target moves;
a detection unit configured to set a capture region in the predefined range and detect a distribution of amounts of light reflected from the capture region;
a calculation unit configured to make the emission unit repeatedly emit laser light, make the detection unit repeatedly detect a distribution of amounts of reflected light, and based on a shift of speckle pattern indicated by a difference between the distributions of amounts of reflected light detected at different times, calculate a displacement of the target; and
a correction unit configured to measure a speckle contrast from one of the distributions of amounts of reflected light and, based on an error between the measured value and a reference value, correct the amount of laser light to be emitted, the correction unit setting the reference value to the value of a speckle contrast in a case in which the amounts of light reflected from the capture region have a maximum no more than an upper limit of a detectable range of the detection unit and a minimum no less than a lower limit of the detectable range.

8. The image forming device according to claim 7 , wherein:
a sheet that the conveying unit conveys is continuous paper; and
while the image forming unit warms up or performs image stabilization, or in an interval between transfers of toner images from the image carrier to sheets, the monitor unit makes the displacement detector correct the amount of laser light to be emitted.

9. The image forming device according to claim 7 , wherein:
a sheet that the conveying unit conveys is a cut sheet; and
while the top end of the sheet is located within the capture region, the monitor unit makes the displacement detector correct the amount of laser light to be emitted.

10. The image forming device according to claim 9 , wherein:
the conveying unit conveys two or more sheets one by one; and
the monitor unit makes the displacement detector correct the amount of laser light to be emitted for each of the sheets.

11. The image forming device according to claim 9 , wherein:
the conveying unit conveys two or more sheets one by one;
the controller unit holds data specifying respective types of the sheets; and
based on the data, the monitor unit makes the displacement detector correct the amount of laser light to be emitted for the top of each group with the same type of the sheets.

12. The image forming device according to claim 7 , wherein:
sheets that the conveying unit conveys are cut sheets;
when separating a single sheet to be conveyed from the cut sheets, the conveying unit temporarily stops the single sheet; and
the monitor unit makes the displacement detector set the predefined range to which the emission unit emits laser light within a plane covered by the single sheet that the conveying unit temporarily stops, and during the stop of the single sheet, makes the displacement detector correct the amount of laser light to be emitted.

13. The image forming device according to claim 7 , wherein:
the monitor unit includes, in addition to a first detector that is the displacement detector, a second detector that has the same configuration as the displacement detector;
the monitor unit makes the first detector correct the amount of laser light to be emitted to a first sheet passing through a portion of a path through which the conveying unit conveys sheets, and determine the displa

Assignees

• Konica Minolta Inc

Inventors

• Kato Takaki
• Kobayashi Yuji
• Fukunaga Masayuki

Classifications

• G03G15/6529

  Transporting (G03G15/6555 takes precedence) · CPC title

• G01S17/88

  Lidar systems specially adapted for specific applications · CPC title

• G03G2215/00616

  Optical detector · CPC title

• G03G2215/0132

  vertical medium transport path at the secondary transfer · CPC title

• G01S17/50

  Systems of measurement based on relative movement of target · CPC title