Oil removal apparatus

Patent metadata

Field	Value
Publication number	US-9850860-B2
Application number	US-201514872401-A
Country	US
Kind code	B2
Filing date	Oct 1, 2015
Priority date	Oct 2, 2014
Publication date	Dec 26, 2017
Grant date	Dec 26, 2017

Abstract

Embodiments of the present disclosure may suppress conduction between an anode and a cathode caused by condensed water in an oil removal apparatus in which oil particles are collected in a filter disposed between the anode and the cathode. An insulating layer may be sandwiched either between the filter and at least one of the anode and the cathode of the bipolar electrode, or within the filter so as to extend in a flow direction of blow-by gas, and may have an insulating property so as to prevent condensed water generated when moisture in the blow-by gas condenses, from connecting the anode and the cathode of the bipolar electrode.

First claim

What is claimed is:

1. An oil removal apparatus that removes oil particles contained in blow-by gas flowing through a blow-by gas passage of an internal combustion engine, comprising:
a bipolar electrode having an anode and a cathode that extend in a flow direction of said blow-by gas;
a voltage applicator that applies a voltage to said bipolar electrode;
a filter, which is a fibrous filter, and which is disposed between said anode and said cathode of said bipolar electrode, in which dielectric polarization occurs when said voltage applicator applies a voltage to said bipolar electrode, and in which oil particles contained in blow-by gas are collected by said filter due to occurrence of the dielectric polarization; and
an insulating layer that is sandwiched either between said filter and at least one of said anode and said cathode of said bipolar electrode, or within said filter so as to extend in said flow direction of said blow-by gas,
wherein:
said insulating layer has an insulating property to prevent condensed water generated from moisture in said blow-by gas from connecting said anode and said cathode of said bipolar electrode,
said anode and said cathode of said bipolar electrode are arranged in a vertical gravitational direction when in a state of said oil removal apparatus being installed in a vehicle, and
said insulating layer is a space layer that is positioned between said filter and at least one of said anode and said cathode of said bipolar electrode, said space layer defining a space through which said blow-by gas flows.

2. An oil removal apparatus that removes oil particles contained in blow-by gas flowing through a blow-by gas passage of an internal combustion engine, comprising:
a bipolar electrode having an anode and a cathode that extend in a flow direction of said blow-by gas;
a voltage applicator that applies a voltage to said bipolar electrode;
a filter, which is a fibrous filter, and which is disposed between said anode and said cathode of said bipolar electrode, in which dielectric polarization occurs when said voltage applicator applies a voltage to said bipolar electrode, and in which oil particles contained in blow-by gas are collected by said filter due to occurrence of the dielectric polarization; and
an insulating layer that is sandwiched either between said filter and at least one of said anode and said cathode of said bipolar electrode, or within said filter so as to extend in said flow direction of said blow-by gas,
wherein:
said insulating layer has an insulating property to prevent condensed water generated from moisture in said blow-by gas from connecting said anode and said cathode of said bipolar electrode,
said anode and said cathode of said bipolar electrode are arranged in a vertical gravitational direction when in a state of said oil removal apparatus being installed in a vehicle,
said filter is divided into an anode side filter positioned on an anode side and a cathode side filter positioned on a cathode side, and
said insulating layer is a space layer that is positioned between said anode side filter and said cathode side filter, said space layer defining a space through which said blow-by gas flows.

3. The oil removal apparatus according to claim 1 , wherein
a surface of fiber forming said fibrous filter is hydrophobic.

4. The oil removal apparatus according to claim 1 , wherein
said space layer is formed between said filter and a lower electrode, which is an electrode, from among said anode and said cathode of said bipolar electrode, that is positioned below said filter in said vertical gravitational direction when in a state of said oil removal apparatus being installed in a vehicle, and
a surface of said lower electrode that contacts said space layer is hydrophilic.

5. An oil removal apparatus that removes oil particles contained in blow-by gas flowing through a blow-by gas passage of an internal combustion engine, comprising:
a bipolar electrode having an anode and a cathode that extend in a flow direction of said blow-by gas;
a voltage applicator that applies a voltage to said bipolar electrode;
a filter, which is a fibrous filter, and which is disposed between said anode and said cathode of said bipolar electrode, in which dielectric polarization occurs when said voltage applicator applies a voltage to said bipolar electrode, and in which oil particles contained in blow-by gas are collected by said filter due to occurrence of the dielectric polarization; and
an insulating layer that is sandwiched either between said filter and at least one of said anode and said cathode of said bipolar electrode, or within said filter so as to extend in said flow direction of said blow-by gas,
wherein:
said insulating layer has an insulating property to prevent condensed water generated from moisture in said blow-by gas from connecting said anode and said cathode of said bipolar electrode, and
said insulating layer is a water blocking layer that is formed from an insulator and is less permeable than said filter.

6. The oil removal apparatus according to claim 5 , wherein said water blocking layer is formed from a flat plate-shaped water blocking plate that extends in said flow direction of said blow-by gas.

7. The oil removal apparatus according to claim 5 , wherein said water blocking layer is a coating layer covering a surface of said anode or said cathode.

8. The oil removal apparatus according to claim 2 , wherein
a surface of fiber forming said fibrous filter is hydrophobic.

9. The oil removal apparatus according to claim 2 , wherein
said space layer is formed between said filter and said bipolar electrode,
said bipolar electrode is a lower electrode positioned below said filter in said vertical gravitational direction when said oil removal apparatus is installed in a vehicle, and
a surface of said bipolar electrode that contacts said space layer is hydrophilic.

Assignees

• Toyota Motor Co Ltd

Inventors

• Takeuchi Naoki

Classifications

• B03C3/41

  Ionising-electrodes · CPC title

• B03C3/70

  insulating in electric separators (B03C3/53 takes precedence) · CPC title

• F01M2013/0438

  with a filter · CPC title

• B03C3/47

  flat, e.g. plates, discs, gratings · CPC title

• B03C3/60

  Use of special materials other than liquids · CPC title