Exhaust system having gasket

Patent metadata

Field	Value
Publication number	US-9850800-B2
Application number	US-201514958736-A
Country	US
Kind code	B2
Filing date	Dec 3, 2015
Priority date	Jul 20, 2015
Publication date	Dec 26, 2017
Grant date	Dec 26, 2017

Abstract

An exhaust system having a gasket includes a turbocharger disposed to be rotated by exhaust gas, a warming up catalytic converter through which exhaust gas discharged from the turbocharger passes and which purifies the exhaust gas, a connecting pipe disposed between the turbocharger and the warming up catalytic converter and which delivers the exhaust gas, a gasket interposed between an inlet side flange of the connecting pipe and an outlet side flange of the turbocharger, and which seals the exhaust gas, and a stay which connects the warming up catalytic converter to a vehicle body, and includes an elastically flexible curved line portion formed at one side of the stay.

First claim

What is claimed is:

1. An exhaust system having a gasket, the exhaust system comprising:
a turbocharger disposed to be rotated by exhaust gas;
a warming up catalytic converter through which exhaust gas discharged from the turbocharger passes and which purifies the exhaust gas;
a connecting pipe, disposed between the turbocharger and the warming up catalytic converter, which delivers the exhaust gas;
a gasket, interposed between an inlet side flange of the connecting pipe and an outlet side flange of the turbocharger, which seals the exhaust gas; and
a stay which connects the warming up catalytic converter to a vehicle body, and includes an elastically flexible curved line portion formed at one side of the stay,
wherein a stepped protrusion, which protrudes toward the outlet side flange of the turbocharger, is formed at a central portion of the inlet side flange of the connecting pipe through which the exhaust gas flows,
a stepped groove, which corresponds to the stepped protrusion, is formed in the outlet side flange of the turbocharger, and
the gasket is interposed at a portion except for the stepped protrusion and the stepped groove.

2. The exhaust system of claim 1 , further comprising a housing arm which protrudes from one side of an outer cover housing of the warming up catalytic converter,
wherein one end of the stay is fixed to the vehicle body and the other end of the stay is connected to the housing arm.

3. The exhaust system of claim 2 , wherein the stay includes:
a vehicle body fixing plate which is fixed to the vehicle body;
a housing fixing plate which is fixed to the housing arm; and
a flexible curved line portion which is disposed between the vehicle body fixing plate and the housing fixing plate and has a predetermined curved line shape.

4. The exhaust system of claim 3 , wherein the vehicle body fixing plate, the housing fixing plate, and the flexible curved line portion are integrally formed by bending a single plate.

5. The exhaust system of claim 3 , wherein one surface of the flexible curved line portion is convex, and the other surface thereof is concave.

6. The exhaust system of claim 2 , wherein the housing arm is fixed to the outer cover housing adjacent to an outlet side flange of the warming up catalytic converter.

7. The exhaust system of claim 1 , wherein a bolt hole to which a bolt is fastened is formed in the gasket,
the gasket has a first thickness that corresponds to the bolt hole,
the gasket has a second thickness that corresponds to a portion where no bolt hole is formed, and
the second thickness is greater than the first thickness by a predetermined degree.

8. A vehicle having an exhaust system comprising:
an engine disposed in a vehicle body to generate torque by combusting fuel;
a turbocharger disposed to be rotated by exhaust gas discharged from the engine;
a warming up catalytic converter through which exhaust gas discharged from the turbocharger passes and which purifies the exhaust gas;
a connecting pipe, disposed between the turbocharger and the warming up catalytic converter, which delivers the exhaust gas;
a gasket, interposed between an inlet side flange of the connecting pipe and an outlet side flange of the turbocharger, which seals the exhaust gas; and
a stay which connects the warming up catalytic converter to the vehicle body, and has an elastically flexible curved line portion formed at one side of the stay,
wherein a stepped protrusion, which protrudes toward the outlet side flange of the turbocharger, is formed at a central portion of the inlet side flange of the connecting pipe through which the exhaust gas flows,
a stepped groove, which corresponds to the stepped protrusion, is formed in the outlet side flange of the turbocharger, and
the gasket is interposed at a portion except for the stepped protrusion and the stepped groove.

9. The vehicle of claim 8 , further comprising a housing arm which protrudes from one side of an outer cover housing of the warming up catalytic converter,
wherein one end of the stay is fixed to the vehicle body, and the other end of the stay is connected to the housing arm.

10. The vehicle of claim 9 , wherein the stay includes:
a vehicle body fixing plate fixed to the vehicle body;
a housing fixing plate fixed to the housing arm; and
a flexible curved line portion disposed between the vehicle body fixing plate and the housing fixing plate and has a predetermined curved line shape.

11. The vehicle of claim 10 , wherein the vehicle body fixing plate, the housing fixing plate, and the flexible curved line portion are integrally formed by bending a single plate.

12. The vehicle of claim 10 , wherein one surface of the flexible curved line portion is convex, and the other surface thereof is concave.

13. An exhaust system having a gasket, the exhaust system comprising:
a turbocharger disposed to be rotated by exhaust gas;
a warming up catalytic converter through which exhaust gas discharged from the turbocharger passes and which purifies the exhaust gas;
a connecting pipe, disposed between the turbocharger and the warming up catalytic converter, which delivers the exhaust gas;
a gasket, interposed between an inlet side flange of the connecting pipe and an outlet side flange of the turbocharger, which seals the exhaust gas; and
a stay which connects the warming up catalytic converter to a vehicle body, and includes an elastically flexible curved line portion formed at one side of the stay,
wherein a stepped protrusion, which protrudes toward the inlet side flange of the connecting pipe, is formed at a central portion of the outlet side flange of the turbocharger through which the exhaust gas flows,
a stepped groove, which corresponds to the stepped protrusion, is formed in the inlet side flange of the connecting pipe, and
the gasket is interposed at a portion except for the stepped protrusion and the stepped groove.

Assignees

• Hyundai Motor Co Ltd

Inventors

• Jang Chunsoon

Classifications

• F01N13/1822 Primary

  for fixing exhaust pipes or devices to vehicle body · CPC title

• F01N2340/06

  Arrangement of the exhaust apparatus relative to the turbine of a turbocharger · CPC title

• F01N3/101

  Three-way catalysts · CPC title

• F01N13/1855

  the connection being realised by using bolts, screws, rivets or the like · CPC title

• F01N13/1827

  Sealings specially adapted for exhaust systems (sealings in general F16J15/00) · CPC title