Power conversion device, motor drive control apparatus including the power conversion device, air blower and compressor including the motor drive control apparatus, and air conditioner including the air blower or the compressor

Patent metadata

Field	Value
Publication number	US-9847735-B2
Application number	US-201314395101-A
Country	US
Kind code	B2
Filing date	Feb 26, 2013
Priority date	Apr 20, 2012
Publication date	Dec 19, 2017
Grant date	Dec 19, 2017

Abstract

A power conversion device includes a switching control unit that controls respective switching elements constituting a plurality of chopper circuits, a rectified-voltage detection unit, a bus-bar voltage detection unit, and a bus-bar current detection unit. The switching control unit includes an on-duty calculation unit that calculates a reference on-duty of respective drive pulses with respect to the switching elements based on a bus-bar voltage and a bus-bar current, an on-duty correction unit that corrects the reference on-duty to output on-duties of the respective drive pulses based on the bus-bar current, so that change amounts of respective reactor currents become substantially the same, and a drive-pulse generation unit that generates the respective drive pulses, based on the respective on-duties.

First claim

The invention claimed is:

1. A power conversion device comprising:
a plurality of chopper circuits connected in parallel, each chopper circuit including a reactor, a switching element, and a backflow prevention element;
a switching control unit that controls a plurality of switching elements;
a smoothing capacitor that smoothes outputs of the plurality of the chopper circuits;
a rectified-voltage detection unit that detects a rectified voltage output from the rectifier;
a bus-bar voltage detection unit that detects a bus-bar voltage smoothed by the smoothing capacitor; and
a bus-bar current detection unit that detects a bus-bar current to which a rector current flowing into the reactors is added,
wherein the switching control unit includes:
an on-duty calculation unit that calculates a reference on-duty of respective drive pulses with respect to the switching elements based on the bus-bar voltage and the bus-bar current;
an on-duty correction unit that calculates a ratio between inductance value of the respective reactors based on the rectified voltage, the bus-bar voltage and the slope of the bus-bar current, and corrects the reference on-duty based on the calculated ratio between the inductance values; and
a drive-pulse generation unit that generates the respective drive pulses with respect to the plurality of switching elements based on the respective corrected on-duties.

2. The power conversion device according to claim 1 , wherein the on-duty correction unit performs correction of the respective on-duties at least once in switching operations of the respective switching elements during one cycle of the alternating-current power supply, and when correction of the on-duties is not performed, the reference on-duty is applied to the respective on-duties.

3. The power conversion device according to claim 1 , wherein, the on-duty correction unit performs correction of the on-duties in a continuous mode that is an operation state in which there is no period where the respective reactor currents become zero during one cycle of the respective drive pulses, and applies the reference on-duty to the respective on-duties in a discontinuous mode that is an operation state in which there is a period where the reactor currents become zero during one cycle of the respective drive pulses and in a critical mode that is an operation state in which respective switching elements are switched on at instant when respective reactor currents have become zero during off-periods of the respective switching elements.

4. The power conversion device according to claim 3 , wherein the on-duty correction unit performs correction of the respective on-duties at least once in switching operations of the respective switching elements in the continuous mode, and when not performing correction of the on-duties, applies the reference on-duty to the respective on-duties.

5. The power conversion device according to claim 1 , wherein, during each of on-periods of the respective drive pulses, the on-duty correction unit calculates a difference between the bus-bar currents in at least two different times that are separated by a predetermined time difference, and calculates respective change ratios per unit time of the bus-bar current.

6. The power conversion device according to claim 5 , wherein the predetermined time difference is shorter than a period when the respective drive pulses are on.

7. The power conversion device according to claim 1 , wherein the on-duty correction unit calculates a difference between the bus-bar current at a timing when the bus-bar current synchronizes with a trough or a crest of a carrier signal that generates the respective drive pulses and the bus-bar current at a timing when the drive pulses are switched from on to off, and calculates respective change ratios per unit time of the bus-bar current.

8. The power conversion device according to claim 1 , wherein the on-duty correction unit differentiates the bus-bar current during each of on-periods of the respective drive pulses, and calculates respective change ratios per unit time of the bus-bar current.

9. The power conversion device according to claim 1 , wherein, before the power conversion device is operated, the on-duty correction unit causes the respective switching elements only to be switched on, and calculates the respective slopes.

10. The power conversion device according to claim 1 , wherein the respective switching elements are a MOS-FET formed of a wide bandgap semiconductor.

11. The power conversion device according to claim 10 , wherein the wide bandgap semiconductor is silicon carbide, a gallium nitride-based material, or diamond.

12. A motor drive control apparatus comprising:
the power conversion device according to claim 1 ;
an inverter that converts a direct-current voltage as output of the power conversion device into an alternating-current voltage; and
a motor that is driven by the alternating-current voltage.

13. An air blower comprising the motor drive control apparatus according to claim 12 .

14. A compressor comprising the motor drive control apparatus according to claim 12 .

15. An air conditioner comprising the air blower according to claim 13 .

16. An air conditioner comprising the compressor according to claim 14 .

Assignees

• Shimomugi Takuya
• Yamada Michio
• Shinomoto Yosuke
• Kashima Mitsuo
• Umehara Shigeo
• Mitsubishi Electric Corp

Inventors

• Shimomugi Takuya
• Yamada Michio
• Shinomoto Yosuke
• Kashima Mitsuo
• Umehara Shigeo

Classifications

• H02M1/4225 Primary

  using a non-isolated boost converter · CPC title

• H02M7/06 Primary

  using discharge tubes without control electrode or semiconductor devices without control electrode · CPC title

• H02M1/4216

  operating from a three-phase input voltage (H02M1/4233 takes precedence) · CPC title

• H02M2003/1586

  Electricity · mapped topic

• H02M3/1584

  with a plurality of power processing stages connected in parallel · CPC title