Power conversion system with DC bus regulation for abnormal grid condition ride through

Patent metadata

Field	Value
Publication number	US-9847733-B2
Application number	US-201615152961-A
Country	US
Kind code	B2
Filing date	May 12, 2016
Priority date	May 12, 2016
Publication date	Dec 19, 2017
Grant date	Dec 19, 2017

Abstract

Power conversion systems and methods are provided for ride through of abnormal grid conditions or disturbances, in which a system rectifier is operated in a first mode to regulate a DC voltage of an intermediate DC circuit, an inverter is operated in the first mode to convert DC power from the intermediate DC circuit to provide AC output power to drive a load. In response to detecting an abnormal grid condition, the system changes to a second mode in which the rectifier is turned off and the inverter regulates the DC voltage of the intermediate DC circuit using power from the load.

First claim

The following is claimed:

1. A power conversion system, comprising:
an AC input coupleable to receive AC input power from a power source;
a rectifier, including a plurality of AC input terminals, first and second DC output terminals, and a plurality of rectifier switching devices individually coupled between a corresponding one of the AC input terminals and one of the first and second DC output terminals;
a filter circuit coupled between the AC input and the rectifier;
an inverter, including first and second DC input terminals, a plurality of AC output terminals, and a plurality of inverter switching devices individually coupled between a corresponding one of the DC input terminals and one of the AC output terminals;
an intermediate DC circuit including a capacitor coupled between the first and second DC output terminals of the rectifier; and
a controller operative in a first mode to provide rectifier switching control signals to operate the rectifier switching devices to regulate a DC voltage of the intermediate DC circuit according to a setpoint value, and to provide inverter switching control signals to operate the inverter switching devices to convert DC power from the intermediate DC circuit to provide AC output power to the AC output terminals;
wherein the controller is operative in a second mode to provide the rectifier switching control signals to turn the rectifier switching devices off, and to provide the inverter switching control signals to operate the inverter switching devices to regulate the DC voltage of the intermediate DC circuit;
wherein the controller is operative to detect an abnormal grid condition, to detect clearance of the abnormal grid condition, and to change from the second mode to the first mode in response to detection of clearance of the abnormal grid condition; and
wherein the controller is operative to:
measure the DC voltage in response to detection of clearance of the abnormal grid condition,
initially set the setpoint value to the measured DC voltage value when changing from the second mode to the first mode, and
ramp the setpoint value to a nominal setpoint value after changing from the second mode to the first mode.

2. The power conversion system of claim 1 , wherein the controller is operative to change from the first mode to the second mode in response to detection of the abnormal grid condition.

3. The power conversion system of claim 2 , wherein the controller is operative in the second mode to provide the inverter switching control signals to operate the inverter switching devices to regulate the DC voltage of the intermediate DC circuit according to a value of the DC voltage measured in response to detection of the abnormal grid condition.

4. The power conversion system of claim 1 , wherein the controller is operative in the second mode to provide the inverter switching control signals to operate the inverter switching devices to regulate the DC voltage of the intermediate DC circuit according to a value of the DC voltage measured in response to detection of the abnormal grid condition.

5. A method to operate a power conversion system having a rectifier, an inverter, and an intermediate DC circuit coupled between the rectifier and the inverter, the method comprising:
detecting an abnormal grid condition of an AC grid, and detecting clearance of the abnormal grid condition;
in a first mode:
operating the rectifier to convert an AC input signal from the AC grid to regulate a DC voltage of the intermediate DC circuit according to a setpoint value, and
operating the inverter to convert DC power from the intermediate DC circuit to provide AC output power to drive a load;

in a second mode in response to a detected abnormal grid condition of the AC grid:
turning the rectifier off, and
operating the inverter to regulate the DC voltage of the intermediate DC circuit using energy from the load;

changing from the second mode to the first mode in response to detecting clearance of the abnormal grid condition;
measuring the DC voltage in response to detecting clearance of the abnormal grid condition;
initially setting the setpoint value to the measured DC voltage value when changing from the second mode to the first mode; and
ramping the setpoint value to a nominal setpoint value after changing from the second mode to the first mode.

6. The method of claim 5 , further comprising:
changing from the first mode to the second mode in response to detecting the abnormal grid condition.

7. The method of claim 6 , further comprising:
in the second mode, operating the inverter to regulate the DC voltage according to a value of the DC voltage measured in response to detecting the abnormal grid condition.

8. The method of claim 5 , further comprising:
in the second mode, operating the inverter to regulate the DC voltage according to a value of the DC voltage measured in response to detecting the abnormal grid condition.

9. A non-transitory computer readable medium with computer executable instructions to operate a power conversion system having a rectifier, an inverter, and an intermediate DC circuit coupled between the rectifier and the inverter, the computer readable medium comprising computer executable instructions for:
detecting an abnormal grid condition of an AC grid, and detecting clearance of the abnormal grid condition;
in a first mode:
operating the rectifier to convert an AC input signal from an AC grid to regulate a DC voltage of the intermediate DC circuit according to a setpoint value, and
operating the inverter to convert DC power from the intermediate DC circuit to provide AC output power to drive a load;

in a second mode in response to a detected abnormal grid condition of the AC grid:
turning the rectifier off, and
operating the inverter to regulate the DC voltage of the intermediate DC circuit using energy from the load;

changing from the second mode to the first mode in response to detecting clearance of the abnormal grid condition;
measuring the DC voltage in response to detecting clearance of the abnormal grid condition;
initially setting the setpoint value to the measured DC voltage value when changing from the second mode to the first mode; and
ramping the setpoint value to a nominal setpoint value after changing from the second mode to the first mode.

10. The non-transitory computer readable medium of claim 9 , further comprising computer executable instructions for:
changing from the first mode to the second mode in response to detecting the abnormal grid condition.

11. The non-transitory computer readable medium of claim 10 , further comprising computer executable instructions for:
in the second mode, operating the inverter to regulate the DC voltage according to a value of the DC voltage measured in response to detecting an abnormal grid condition.

12. The non-transitory computer readable medium of claim 9 , further comprising computer executable instructions for:
in the second mode, operating the inverter to regulate the DC voltage according to a value of the DC voltage measured in response to detecting an abnormal grid condition.

Assignees

• Rockwell Automation Tech Inc

Inventors

• Ahmed Ahmed Mohamed Sayed
• Vadhavkar Prathamesh R
• Seibel Brian J

Classifications

• H02P23/0004

  Control strategies in general, e.g. linear type, e.g. P, PI, PID, using robust control · CPC title

• H02P2201/03

  AC-DC converter stage controlled to provide a defined DC link voltage · CPC title

• H02M1/08

  Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters · CPC title

• H02M5/453

  using devices of a triode or transistor type requiring continuous application of a control signal · CPC title

• H02M5/42

  by static converters · CPC title