Rotor and rotating electric machine including the rotor

Patent metadata

Field	Value
Publication number	US-9847682-B2
Application number	US-201414542949-A
Country	US
Kind code	B2
Filing date	Nov 17, 2014
Priority date	Nov 15, 2013
Publication date	Dec 19, 2017
Grant date	Dec 19, 2017

Abstract

A rotor includes a hollow cylindrical rotor core that has a center hole, in which a rotating shaft is to be press-fitted, and a plurality of magnet-receiving holes in which a plurality of permanent magnets are respectively received. In a radially inner surface of the rotor core defining the center hole, there are formed a plurality of non-contacting recesses and a plurality of contacting protrusions alternately in the circumferential direction of the rotor core. Each of the non-contacting recesses is recessed radially outward so as not to be in contact with the rotating shaft. Each of the contacting protrusions protrudes radially inward so as to be in pressed contact with the rotating shaft. The rotor core further has a plurality of through-holes each of which penetrates the rotor core in the axial direction of the rotor core and is located radially outside a corresponding one of the contacting protrusions.

First claim

What is claimed is:

1. A rotating electric machine comprising:
a rotor for a rotating electric machine, the rotor comprising
a hollow cylindrical rotor core having a center hole, in which a rotating shaft of the rotating electric machine is to be press-fitted, and a plurality of magnet-receiving holes arranged in a circumferential direction of the rotor core; and
a plurality of permanent magnets each of which is received in a corresponding one of the magnet-receiving holes of the rotor core,

wherein
in a radially inner surface of the rotor core which defines the center hole, there are formed a plurality of non-contacting recesses and a plurality of contacting protrusions, each of the non-contacting recesses extending in an axial direction of the rotor core and being recessed radially outward so as not to be in contact with the rotating shaft, each of the contacting protrusions extending in the axial direction of the rotor core and protruding radially inward so as to be in pressed contact with the rotating shaft, the non-contacting recesses being alternately arranged with the contacting protrusions in the circumferential direction of the rotor core,
the rotor core further has a plurality of through-holes each of which penetrates the rotor core in the axial direction and is located radially outside and in radial alignment with a corresponding one of the contacting protrusions,
each of the through-holes has no solid member provided therein;
the rotating electric machine further comprises:
a stator disposed in radial opposition to the rotor;
a cooling oil passage formed in the rotating shaft; and
a cooling oil supplier configured to supply cooling oil to the non-contacting recesses formed in the rotor core via the cooling oil passage.

2. The rotating electric machine as set forth in claim 1 , wherein the rotor further comprises a pair of end plates that are respectively arranged on opposite axial sides of the rotor core so as to sandwich the rotor core therebetween, and
in each of the end plates, there is formed a first connecting passage that fluidically connects the non-contacting recesses to the through-holes formed in the rotor core.

3. The rotating electric machine as set forth in claim 2 , wherein in each of the end plates, there is also formed a second connecting passage that fluidically connects the through-holes to the magnet-receiving holes of the rotor core.

4. The rotating electric machine as set forth in claim 1 , wherein the rotor further comprises a pair of end plates that are respectively arranged on opposite axial sides of the rotor core so as to sandwich the rotor core therebetween, and
in each of the end plates, there are formed a plurality of cooling oil discharge holes, each of the cooling oil discharge holes fluidically communicating with a corresponding one of the non-contacting recesses formed in the rotor core, thereby allowing the cooling oil supplied to the corresponding non-contacting recess to be discharged axially outward via the cooling oil discharge hole.

5. The rotating electric machine as set forth in claim 1 , further comprising:
a housing that receives both the rotor and the stator therein so that the stator abuts a wall of the housing;
a cooling water passage formed in the wall of the housing; and
a cooling water supplier configured to supply cooling water to the cooling water passage and thereby cool the stator,
wherein
the rotor further comprises a pair of end plates that are respectively arranged on opposite axial sides of the rotor core to block leakage of the cooling oil from non-contacting recesses axially outward.

6. The rotating electric machine as set forth in claim 1 , wherein each of the through-holes is located so that both the through-hole and the corresponding contacting protrusion are circumferentially bisected by a same imaginary line that extends in a radial direction of the rotor core.

7. The rotating electric machine as set forth in claim 1 , wherein the through-holes have a greater circumferential width than the contacting protrusions.

8. The rotating electric machine as set forth in claim 1 , wherein each of the through-holes is configured as a magnetic flux barrier that is formed radially inside a corresponding one of the permanent magnets to block leakage of magnetic flux radially inward.

9. A rotating electric machine comprising:
a rotor shaft;
a rotor;
a stator disposed in radial opposition to the rotor;
a cooling oil passage formed in the rotating shaft; and
a cooling oil supplier configured to supply cooling oil to the non-contacting recesses formed in the rotor core via the cooling oil passage; wherein:
the rotor comprises:
a hollow cylindrical rotor core having a center hole, in which the rotating shaft of the rotating electric machine is to be press-fitted, and a plurality of magnet-receiving holes arranged in a circumferential direction of the rotor core; and
a plurality of permanent magnets each of which is received in a corresponding one of the magnet-receiving holes of the rotor core,

in a radially inner surface of the rotor core which defines the center hole, there are formed a plurality of non-contacting recesses and a plurality of contacting protrusions, each of the non-contacting recesses extending in an axial direction of the rotor core and being recessed radially outward so as not to be in contact with the rotating shaft, each of the contacting protrusions extending in the axial direction of the rotor core and protruding radially inward so as to be in pressed contact with the rotating shaft, the non-contacting recesses being alternately arranged with the contacting protrusions in the circumferential direction of the rotor core, and
the rotor core further has a plurality of through-holes each of which penetrates the rotor core in the axial direction and is located radially outside a corresponding one of the contacting protrusions,
the rotating electric machine further comprises:
a housing that receives both the rotor and the stator therein so that the stator abuts a wall of the housing;
a cooling water passage formed in the wall of the housing; and
a cooling water supplier configured to supply cooling water to the cooling water passage and thereby cool the stator, and

the rotor further comprises a pair of end plates that are respectively arranged on opposite axial sides of the rotor core to block leakage of the cooling oil from the non-contacting recesses axially outward.

10. A rotor for a rotating electric machine, the rotor comprising:
a hollow cylindrical rotor core having a center hole, in which a rotating shaft of the rotating electric machine is to be press-fitted, and a plurality of magnet-receiving holes arranged in a circumferential direction of the rotor core; and
a plurality of permanent magnets each of which is received in a corresponding one of the magnet-receiving holes of the rotor core,
wherein
in a radially inner surface of the rotor core which defines the center hole, there are formed a plurality of non-contacting recesses and a plurality of contacting protrusions, each of the non-contacting recesses extending in an axial direction of the rotor core and being recessed radially outward so as not to be in contact with the rotating shaft, each of the contacting protrusions extending in the axial direction of the rotor core and protruding radially inward so as to be in pressed contact with the rotating shaft, the non-contacting recesses being alternately arranged with the contacting protrusions in the circumferential direction of the rotor core,
the rotor core further has a plurality of through-holes each of which penetrates the rotor core in the axial direction and is located radiall

Assignees

• Denso Corp

Inventors

• Takahashi Yuki

Classifications

• H02K9/197

  in which the rotor or stator space is fluid-tight, e.g. to provide for different cooling media for rotor and stator · CPC title

• H02K9/19

  for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil · CPC title

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title

• H02K1/32

  with channels or ducts for flow of cooling medium · CPC title

• H02K1/2766

  having a flux concentration effect · CPC title