Method of production rare-earth magnet

Patent metadata

Field	Value
Publication number	US-9847169-B2
Application number	US-201414781425-A
Country	US
Kind code	B2
Filing date	Mar 31, 2014
Priority date	Apr 1, 2013
Publication date	Dec 19, 2017
Grant date	Dec 19, 2017

Abstract

A production method includes producing a rare-earth magnet precursor (S′) by performing first hot working in which, in two side surfaces of a sintered body, which are parallel to a pressing direction and are opposite to each other, one side surface is brought to a constrained state to suppress deformation, and the other side surface is brought to an unconstrained state to permit deformation; and producing a rare-earth magnet by performing second hot working in which, in two side surfaces (S′ 1 , S′ 2 ) of the rare-earth magnet precursor (S′), which are parallel to the pressing direction, a side surface (S′ 2 ), which is in the unconstrained state in the first hot working, is brought to the constrained state to suppress deformation, and a side surface (S′ 1 ), which is in the constrained state in the first hot working, is brought to the unconstrained state to permit deformation.

First claim

The invention claimed is:

1. A method of producing a rare-earth magnet, comprising:
accommodating a sintered body, which is obtained by sintering a rare-earth magnet material, in a forming mold which is constituted by upper and lower punches and a die and in which at least one of the upper and lower punches is slidable in a hollow inside of the die, and producing a rare-earth magnet precursor by performing a first hot working in which, in two side surfaces of the sintered body, which are parallel to a pressing direction and are opposite to each other, one side surface is caused to come into contact with an inner surface of the die and is brought to a constrained state to suppress deformation, and the other side surface is not caused to come into contact with the inner surface of the die and is brought to an unconstrained state to permit deformation when upper and lower surfaces of the sintered body are pressed by using the upper and lower punches; and
moving the rare-earth magnet precursor in the forming mold, and producing a rare-earth magnet by performing second hot working in which, in two side surfaces of the rare-earth magnet precursor, which are parallel to the pressing direction, a side surface, which is in the unconstrained state in the first hot working, is caused to come into contact with the inner surface of the die and is brought to the constrained state to suppress deformation, and a side surface, which is in the constrained state in the first hot working, is brought to the unconstrained state to permit deformation when upper and lower surfaces of the rare-earth magnet precursor are pressed by using the upper and lower punches.

2. The method according to claim 1 , wherein in each of the sintered body and the rare-earth magnet precursor, the side surface, which is brought to the constrained state, is maintained in the constrained state from start to end of pressing.

3. The method according to claim 1 , wherein in each of the sintered body and the rare-earth magnet precursor, the side surface, which is to be brought to the constrained state, is not caused to come into contact with the inner surface of the die and is brought to an unconstrained state at an initial stage of pressing, and is caused to come into contact with the inner surface of the die and is brought to the constrained state in a course of the pressing.

4. The method according to claim 1 , wherein a shape of the sintered body is a rectangular parallelepiped.

5. The method according to claim 4 , wherein in each of the sintered body and the rare-earth magnet precursor, two side surfaces, which are perpendicular to the two side surfaces parallel to the pressing direction, are maintained in a constrained state from start to end of pressing.

Assignees

• Toyota Motor Co Ltd

Inventors

• Kano Akira
• KOBUCHI Dai
• Hoshina Eisuke
• Yamashita Osamu
• Miyamoto Noritaka

Classifications

• C21D8/00

  Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment (hardening articles or materials formed by forging or rolling with no further heating beyond that required for the formation C21D1/02) · CPC title

• C22C38/10

  containing cobalt · CPC title

• C22C38/005

  containing rare earths, i.e. Sc, Y, Lanthanides · CPC title

• C22C38/002

  containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60 · CPC title

• C21D8/1216

  characterised by the working steps · CPC title