Torque tube mounted photovoltaic apparatus, system, and method

Patent metadata

Field	Value
Publication number	US-9845972-B2
Application number	US-201615153627-A
Country	US
Kind code	B2
Filing date	May 12, 2016
Priority date	Feb 26, 2013
Publication date	Dec 19, 2017
Grant date	Dec 19, 2017

Abstract

An interlocking system for connecting photovoltaic module frames to a torque tube, including: (a) an interlock dimensioned to be positioned between the sides of two adjacent photovoltaic module frames; (b) a pair of couplings or flanges, wherein the couplings or flanges connect the interlock to both of the adjacent photovoltaic module frames; and (c) a U-lock connected to the interlock, wherein the U-lock is dimensioned to be connected to a torque tube.

First claim

What is claimed is:

1. An interlocking system for connecting photovoltaic module frames to a torque tube, comprising:
(a) an interlock dimensioned to be positioned between sides of two adjacent photovoltaic module frames, wherein the interlock has a pair of apertures passing therethrough;
(b) a pair of couplings, each coupling passing through one of the apertures in the interlock, wherein each coupling is configured to secure the interlock to both of the adjacent photovoltaic module frames; and
(c) a first spacer extending from a top edge of the interlock above the couplings; and
(d) a U-lock connected to the interlock, wherein the U-lock is dimensioned to be connected to a torque tube that rotates to track the sun.

2. The interlocking system of claim 1 , wherein the couplings are positioned at opposite ends of the interlock.

3. The interlocking system of claim 1 , wherein a portion of the interlock is positioned under a side edge of each of the photovoltaic module frames.

4. The interlocking system of claim 1 , wherein each coupling includes a key portion that is rotatable between a locked position and an unlocked position, wherein the key portion is receivable into a groove in a side of a first photovoltaic module frame of the adjacent photovoltaic module frames until the first spacer contacts a surface of the frame above the groove, and wherein the key portion is configured to secure the interlock to the first photovoltaic module frame in the locked position.

5. The interlocking system of claim 4 , wherein each coupling includes a tongue portion opposite the key portion, and wherein the tongue portion is receivable into a groove in a side of a second photovoltaic module frame of the adjacent photovoltaic module frame.

6. The interlocking system of claim 1 , wherein the interlock does not extend along an entire length of the sides of the adjacent photovoltaic module frames.

7. The interlocking system of claim 1 , wherein a midline of the interlock is aligned with a midline of at least one of the photovoltaic module frames when the interlock is secured to the at least one of the photovoltaic module frames.

8. The interlocking system of claim 1 , wherein the interlock comprises:
a first portion having at least one aperture passing therethrough;
wherein at least one of the couplings extends through the at least one aperture of the first portion from a first side to a second side of the interlock, wherein the at least one of the couplings is configured to secure the interlock to the adjacent photovoltaic module frames, and wherein the coupling is rotatable from an unlocked position to a locked position to secure a first photovoltaic module frame of the adjacent photovoltaic module frames to a first side of the coupling on the first side of the interlock;
a second portion extending from the first portion;
a third portion extending from the first portion, wherein the second and third portions extend from opposite first and second sides of the first portion; and wherein the third portion has at least one aperture passing therethrough; and
a fourth portion extending from the third portion, wherein the fourth portion extends upward from the third portion, wherein the second side of the first portion, the third portion, and the fourth portion define a recess on the second side of the interlock configured to allow a second photovoltaic module frame of the adjacent photovoltaic module frames to pivot fit onto a second side of the coupling when the coupling is in the locked position.

9. The interlocking system of claim 8 , wherein the U-lock comprises:
a lower portion, wherein the lower portion comprises an end portion passing through the at least one aperture in the third portion of the interlock, and
an upper portion connected to the lower portion of the U-lock.

10. The interlocking system of claim 8 , wherein the first spacer is configured to contact a portion of one of the photovoltaic module frames when the coupling is in the locked position.

11. The interlocking system of claim 10 , wherein a second spacer extends from a mid-section of the first portion.

12. The interlocking system of claim 8 , wherein the first and second portions of the interlock are perpendicular to one another, the first and third portions of the interlock are perpendicular to one another, and the third and fourth portions of the interlock are perpendicular to one another.

13. The interlocking system of claim 8 , wherein the second portion and third portion extend from different heights on the first portion, the third portion extending at a lower height on the first portion than the second portion.

14. An interlock for connecting adjacent photovoltaic module frames together, comprising:
a first portion having at least one aperture passing therethrough;
a rotatable coupling extending through the at least one aperture of the first portion from a first side to a second side of the interlock, wherein the coupling is configured to secure the interlock to both of the adjacent photovoltaic module frames, and wherein the rotatable coupling is rotatable from an unlocked position to a locked position to secure a first photovoltaic module frame of the adjacent photovoltaic module frames to a first side of the coupling on the first side of the interlock;
a second portion extending from the first portion;
a third portion extending from the first portion, wherein the second and third portions extend from opposite first and second sides of the first portion; and wherein the third portion has at least one aperture passing therethrough; and
a fourth portion extending from the third portion, wherein the fourth portion extends upward from the third portion, wherein the second side of the first portion, the third portion, and the fourth portion define a recess on the second side of the interlock configured to allow a second photovoltaic module frame of the adjacent photovoltaic module frames to pivot fit onto a second side of the coupling when the coupling is in the locked position.

15. The interlock of claim 14 , wherein the first, second, third and fourth portions are essentially planar.

16. The interlock of claim 14 , wherein the second and third portions are substantially parallel to one another, and the first and fourth portions are substantially parallel to one another, and wherein the fourth portion is configured to contact at least a portion of the second photovoltaic module frame of the adjacent photovoltaic module frames when the second photovoltaic module frame is secured to the second side of the coupling.

17. The interlock of claim 14 , further comprising:
a pair of spacers extending from the first portion of the interlock, wherein the pair of spacers are configured to contact a portion of a photovoltaic module frame when the interlock is secured to the photovoltaic module frame.

18. The interlock of claim 17 , wherein a first of spacer extends from a top edge of the first portion above the rotatable coupling and a second spacer extends from a mid-section of the first portion.

19. The interlock of claim 14 , wherein the first and second portions are perpendicular to one another, the first and third portions are perpendicular to one another, and the third and fourth portions are perpendicular to one another.

20. The interlock of claim 14 , wherein the second portion and third portion extend from different heights on the first portion, the third portion extending at a lower height on the first portion than the second portion.

Assignees

• Solarcity Corp

Inventors

• West Jack Raymond
• Hudson Tyrus Hawkes
• Molina David
• Atchley Brian

Classifications

• H02S30/10

  Frame structures · CPC title

• Y02E10/47

  Mountings or tracking · CPC title

• F24J2/5254

  Mechanical Engineering · mapped topic

• Y02E10/50

  Photovoltaic [PV] energy · CPC title

• F24J2/5262

  Mechanical Engineering · mapped topic