Two piece collapsible display hutch

Patent metadata

Field	Value
Publication number	US-9844282-B2
Application number	US-201615267751-A
Country	US
Kind code	B2
Filing date	Sep 16, 2016
Priority date	Sep 17, 2015
Publication date	Dec 19, 2017
Grant date	Dec 19, 2017

Abstract

A two piece, easy-to-assemble hutch for shipping and displaying items comprises two laterally opposing, hinged sidewalls, one or more elongated horizontal front panels, a rear wall and shelves made of two halves. The hutch is moveable between a first position in which each shelf is folded up against itself and a second position in which each shelf forms a substantially planar load supporting surface.

First claim

The invention claimed is:

1. A hutch comprising:
two laterally opposing, hinged sidewalls, each sidewall comprising a front sidewall panel and a back sidewall panel hingedly connected to each other along a vertical sidewall fold line;
one or more horizontal front panels having laterally opposing ends and extending between the sidewalls, each front panel end connected to one of the front sidewall panels along a front fold line;
a rear wall hingedly connected to at least one back sidewall panel; and
one or more shelves, each shelf extending between and supported by one of the front panels and the rear wall, each shelf comprising a front shelf panel, a rear shelf panel, a front facing panel hingedly affixed along a front facing panel fold line to the front shelf panel and also affixed to one of the horizontal front panels, and a rear facing panel hingedly affixed to the rear shelf panel along a rear facing panel fold line and also affixed to the rear wall.

2. The hutch of claim 1 wherein
the hutch is convertible between a first, flat position in which the front shelf panel and the rear shelf panel of each shelf are positioned in substantially flat, abutting relationship, and a second, display position in which the front shelf panel and rear shelf panel of each shelf form a substantially planar load supporting shelf bottom.

3. The hutch of claim 2 wherein:
the rear wall comprises two rear wall half panels, each rear wall half panel hingedly connected to one of the back sidewall panels.

4. The hutch of claim 2 wherein:
each front facing panel has a front facing surface adhered to one of the horizontal front panels and each rear facing panel has a rear facing surface adhered to the rear wall.

5. The hutch of claim 2 wherein:
the sidewalls, front panels and rear wall are formed from a first blank; and
the shelves are formed from a second blank.

6. The hutch of claim 5 wherein:
the front panels have a width and the side panels have a depth; and
in the second, display position the hutch forms a three-dimensional display having a width equal to the width of the front panels and a depth equal to the depth of the side panels.

7. The hutch of claim 5 wherein:
each blank is made of corrugated board.

8. A hutch comprising:
a body comprising two sidewalls, each sidewall comprising a vertical sidewall fold line, a rear wall hingedly attached to one or both sidewalls, and one or more horizontally oriented front panels hingedly connected to both sidewalls; and
a spine slidably positioned within the body, the spine comprising a spine front panel and a spine rear panel integrally connected by a vertical spine fold line and folded together to form a frame and shelves hingedly attached to the frame; wherein:
the rear wall comprises two rear wall half panels, each rear wall half panel being hingedly attached to a back sidewall panel along a vertical rear fold line;
each sidewall comprises a front sidewall panel and a back sidewall panel connected along a vertical sidewall fold line; and
each front panel extends between and is connected at either end to the opposing front sidewall panels along left and right vertical front fold lines.

9. The hutch of claim 8 wherein:
the spine front panel comprises a front frame and one or more front shelf flaps attached to and suspended within the front frame; and
the spine rear panel comprises a rear frame and one or more rear shelf flaps attached to and suspended within the rear frame.

10. The hutch of claim 9 wherein:
each front shelf flap comprises a front shelf panel and a front facing panel, each front shelf panel is hingedly and rotatably attached to the front frame, and each front facing panel is hingedly connected to a front shelf panel and also to one of the horizontal front panels; and
each rear shelf flap comprises a rear shelf panel and a rear facing panel, each rear shelf panel is hingedly and rotatably attached to the rear frame, and each rear facing panel is hingedly connected to a rear shelf panel and also to the rear wall.

11. A method of pre-assembling a hutch comprising the steps of:
providing a spine blank comprising a spine front panel and a spine rear panel integrally connected by a vertical spine fold line, the spine front panel comprising a front header board member, a pair of spaced apart vertical members extending downward from the header board, one or more elongated horizontal members extending between the vertical members, a plurality of front shelf panels hingedly affixed to the horizontal members, and a plurality of front facing panels hingedly affixed to the front shelf panels, the spine rear panel comprising a rear header board member, a pair of spaced apart vertical members extending downward from the header board, a plurality of elongated horizontal members having front facing areas and extending between the vertical members, a plurality of rear shelf panels hingedly affixed to the horizontal members, and a plurality of rear facing panels hingedly affixed to the rear shelf panels;
folding the spine front panel over onto the spine rear panel to obtain an assembled spine;
providing a body blank comprising two hinged sidewalls, two rear wall half panels and a plurality of horizontally oriented front panels, each sidewall comprising a front sidewall panel and a back sidewall panel connected along a vertical sidewall fold line, each front panel having a rear facing surface and connected to opposing front sidewall panels, each rear wall half panel hingedly connected to a back sidewall panel;
positioning the assembled spine onto the body blank and adhering the shelf front facing panels to the body front panels; and
folding the sidewalls and the rear wall half panels and adhering the rear wall half panels to the rear facing panels.

Assignees

• Sonoco Dev Inc

Inventors

• Smith Andre C

Classifications

• A47F5/116 Primary

  Shelving racks · CPC title

• A47B43/02

  made of cardboard or the like {(travelling wardrobes A47B61/06; hand-folded from sheet material and specially adapted for display A47F5/116)} · CPC title

• A47F5/10

  Adjustable or foldable {or dismountable} display stands {(foldable racks in general A47B43/00; dismountable racks in general A47B47/00; assemblies of elements of the same kind, e.g. stackable A47B87/00; publicity panels G09F15/0068)} · CPC title

• A47B55/06

  made of cardboard, paper, or the like {(travelling wardrobes A47B61/06)} · CPC title

• A47F5/112

  hand-folded from sheet material · CPC title