Spark plug

Patent metadata

Field	Value
Publication number	US-9843167-B2
Application number	US-201615291601-A
Country	US
Kind code	B2
Filing date	Oct 12, 2016
Priority date	Oct 20, 2015
Publication date	Dec 12, 2017
Grant date	Dec 12, 2017

Abstract

An electrically-conductive seal portion of a spark plug includes a large-diameter seal portion, a small-diameter seal portion having an outer diameter smaller than an outer diameter of the large-diameter seal portion, and a tapered seal portion disposed between the large-diameter seal portion and the small-diameter seal portion. An insulator includes a flange portion, a first middle-body portion having an outer diameter smaller than an outer diameter of the flange portion, a second middle-body portion having an outer diameter smaller than an outer diameter of the first middle-body portion, and a leg portion having an outer diameter that tapers toward a tip end of the spark plug. The tapered seal portion is disposed inside the first middle-body portion.

First claim

What is claimed is:

1. A spark plug, comprising:
an insulator having an axial hole extending in a direction of an axial line;
a central electrode held in the axial hole at a portion closer to a first end of the axial hole;
a metal terminal held in the axial hole at a portion closer to a second end of the axial hole;
an electrically-conductive seal portion that occupies the axial hole of the insulator to electrically connect the central electrode and the metal terminal to each other;
a metal shell that houses the insulator; and
a packing that is interposed between the insulator and the metal shell and abuts an outer surface of the insulator, wherein
the electrically-conductive seal portion includes a large-diameter seal portion, a small-diameter seal portion disposed closer to a tip end of the spark plug than the large-diameter seal portion and having an outer diameter smaller than an outer diameter of the large-diameter seal portion, and a tapered seal portion disposed between the large-diameter seal portion and the small-diameter seal portion,
the insulator includes a flange portion, a first middle-body portion disposed closer to the tip end than the flange portion and having an outer diameter smaller than an outer diameter of the flange portion, a second middle-body portion disposed closer to the tip end than the first middle-body portion and having an outer diameter smaller than an outer diameter of the first middle-body portion, and a leg portion disposed closer to the tip end than the second middle-body portion and having an outer diameter that tapers toward the tip end,
the leg portion extends in the direction of the axial line from a portion of the insulator that abuts the packing, and
the tapered seal portion is disposed inside the first middle-body portion.

2. The spark plug according to claim 1 ,
wherein a screw portion disposed on an outer circumferential surface of the metal shell has a nominal diameter smaller than or equal to M10, and
wherein the small-diameter seal portion has an outer diameter smaller than or equal to 3.5 mm, and
an outer diameter of a tip end portion of the metal terminal is larger than the outer diameter of the small-diameter seal portion.

3. The spark plug according to claim 1 , wherein a tip end of the metal terminal is disposed inside the tapered seal portion.

4. The spark plug according to claim 1 ,
wherein the electrically-conductive seal portion includes a resistive-material phase made of a resistive material, a rear-end seal phase disposed closer to a rear end of the spark plug than the resistive-material phase and made of a glass seal material, and a tip-end seal phase disposed closer to the tip end of the spark plug than the resistive-material phase and made of the glass seal material, and
wherein the tapered seal portion includes the rear-end seal phase.

5. The spark plug according to claim 1 , wherein a ratio of the outer diameter of the small-diameter seal portion to the outer diameter of the large-diameter seal portion is larger than or equal to 0.75 and smaller than or equal to 0.90.

6. The spark plug according to claim 2 , wherein a tip end of the metal terminal is disposed inside the tapered seal portion.

7. The spark plug according to claim 2 ,
wherein the electrically-conductive seal portion includes a resistive-material phase made of a resistive material, a rear-end seal phase disposed closer to a rear end of the spark plug than the resistive-material phase and made of a glass seal material, and a tip-end seal phase disposed closer to the tip end of the spark plug than the resistive-material phase and made of the glass seal material, and
wherein the tapered seal portion includes the rear-end seal phase.

8. The spark plug according to claim 3 ,
wherein the electrically-conductive seal portion includes a resistive-material phase made of a resistive material, a rear-end seal phase disposed closer to a rear end of the spark plug than the resistive-material phase and made of a glass seal material, and a tip-end seal phase disposed closer to the tip end of the spark plug than the resistive-material phase and made of the glass seal material, and
wherein the tapered seal portion includes the rear-end seal phase.

9. The spark plug according to claim 2 , wherein a ratio of the outer diameter of the small-diameter seal portion to the outer diameter of the large-diameter seal portion is larger than or equal to 0.75 and smaller than or equal to 0.90.

10. The spark plug according to claim 3 , wherein a ratio of the outer diameter of the small-diameter seal portion to the outer diameter of the large-diameter seal portion is larger than or equal to 0.75 and smaller than or equal to 0.90.

11. The spark plug according to claim 4 , wherein a ratio of the outer diameter of the small-diameter seal portion to the outer diameter of the large-diameter seal portion is larger than or equal to 0.75 and smaller than or equal to 0.90.

Assignees

• Ngk Spark Plug Co

Inventors

• Uegaki Hironori
• Iwasaki Yoshitomo

Classifications

• H01T13/41

  with interference suppressing or shielding means · CPC title

• H01T13/34 Primary

  characterised by the mounting of electrodes in insulation, e.g. by embedding · CPC title

• H01T13/08

  Mounting, fixing or sealing of sparking plugs, e.g. in combustion chamber · CPC title