Method for processing fluorine-containing electrolyte solution

Patent metadata

Field	Value
Publication number	US-9843077-B2
Application number	US-201314778701-A
Country	US
Kind code	B2
Filing date	Sep 26, 2013
Priority date	Mar 29, 2013
Publication date	Dec 12, 2017
Grant date	Dec 12, 2017

Abstract

A method for processing a fluorine-containing electrolyte solution including a gasification step of gasifying a volatile component of an electrolyte solution including a fluorine compound by heating the electrolyte solution under reduced pressure, a fluorine immobilization step of immobilizing the fluorine component included in the gasified gas as calcium fluoride by allowing the fluorine component to react with calcium, and an organic solvent component collection step of collecting an organic solvent component included in the gasification gas, in which, preferably, after a small amount of water, aqueous mineral acid solution, or the like is added to the electrolyte solution, the volatile component of the electrolyte solution is gasified by heating the electrolyte solution under reduced pressure.

First claim

The invention claimed is:

1. A method for processing a fluorine-containing electrolyte solution including a volatile fluorine compound and a volatile organic solvent, the method comprising:
a gasification step of gasifying volatile components included in the electrolyte solution by heating the electrolyte solution under reduced pressure which is lower than atmospheric pressure;
a fluorine immobilization step of immobilizing a fluorine compound included in gas of gasified volatile components as a calcium fluoride by allowing the fluorine compound to be reacted with a calcium compound; and
an organic solvent recovery step of recovering the organic solvent in the gas,
wherein, in the gasification step,
water or an aqueous mineral acid solution is added to the electrolyte solution, and then
the electrolyte solution is heated under the reduced pressure, and thereby,
the organic solvent in the electrolyte solution is gasified,
lithium hexafluorophosphate in the electrolyte solution is reacted with water and is hydrolyzed to phosphoric acid and hydrogen fluoride, and
phosphoric acid is remained in a solution and hydrogen fluoride is gasified.

2. The method for processing a fluorine-containing electrolyte solution according to claim 1 ,
wherein in the fluorine immobilization step and the organic solvent recovery step,
the fluorine compound and the organic solvent included in the gas are collected by passing the gas through a cooling water,
the organic solvent is recovered by separating the organic solvent from a liquid including the fluorine compound,
the fluorine compound is reacted with the calcium compound by adding the calcium compound to the liquid including the fluorine compound, and thereby the calcium fluoride is generated.

3. The method for processing a fluorine-containing electrolyte solution according to claim 1 ,
wherein in the fluorine immobilization step and the organic solvent recovery step,
the fluorine compound and the organic solvent included in the gas are condensed into a liquid,
the fluorine compound is reacted with the calcium compound by adding the calcium compound to the condensed liquid including the fluorine compound, and thereby
the calcium fluoride is generated.

4. The method for processing a fluorine-containing electrolyte solution according to claim 1 ,
wherein in the fluorine immobilization step and the organic solvent recovery step,
the fluorine compound included in the gas is absorbed by a mixed solution including the calcium compound by bringing the gas into contact with the mixed solution,
the calcium fluoride is generated by allowing fluorine compound to be reacted with the calcium compound in the mixed solution, and
the organic solvent is recovered by condensing the gas after contacting the mixed solution.

5. The method for processing a fluorine-containing electrolyte solution according to claim 1 ,
wherein in the fluorine immobilization step and the organic solvent recovery step,
the fluorine compound included in the gas is reacted with the calcium compound by passing the gas through a filling layer filled with the calcium compound, thereby calcium fluoride is generated, and
the organic solvent is recovered by condensing the gas passed through the filling layer.

6. The method for processing a fluorine-containing electrolyte solution according to claim 2 ,
wherein, in the gasification step, the electrolyte solution is heated at 80° C. to 150° C. under the reduced pressure which is equal to or higher than 5 kPa and is lower than the atmospheric pressure, thereby the volatile components are gasified.

7. The method for processing a fluorine-containing electrolyte solution according to claim 5 ,
wherein, in the gasification step, the electrolyte solution is heated at 80° C. to 150° C. under the reduced pressure of less than or equal to 1 kPa, thereby the volatile components are gasified.

8. The method for processing a fluorine-containing electrolyte solution according to claim 1 ,
wherein the calcium fluoride is recovered to be recycled, and
the recovered organic solvent is used as fuel or alternative fuel.

9. The method for processing a fluorine-containing electrolyte solution according to claim 1 ,
wherein, in the gasification step,
a pipe passage is connected to an opening portion of a used battery in which the electrolyte solution including the fluorine compound is stored,
the used battery is heated under the reduced pressure, thereby
the volatile components of the electrolyte solution are gasified,
wherein the gas is introduced to the fluorine immobilization step and the organic solvent recovery step through the pipe passage.

10. The method for processing a fluorine-containing electrolyte solution according to claim 9 ,
wherein a safety valve of the used battery is opened,
the pipe passage is connected to the opened safety valve, and
the volatile components of the electrolyte solution are gasified by heating the battery under the reduced pressure.

11. The method for processing a fluorine-containing electrolyte solution according to claim 9 ,
wherein safety valves of a plurality of used batteries are opened,
the batteries are contained in a hermetic container,
the pipe passage is connected to the container, and
the volatile components of the electrolyte solution are gasified by heating the batteries under the reduced pressure.

12. The method for processing a fluorine-containing electrolyte solution according to claim 1 ,
wherein an amount of the water or the aqueous mineral acid solution which is added to the electrolyte solution is 5% to 20% with respect to a weight of the electrolyte solution.

13. The method for processing a fluorine-containing electrolyte solution according to claim 3 ,
wherein, in the gasification step,
the electrolyte solution is heated at 80° C. to 150° C. under the reduced pressure which is equal to or higher than 5 kPa and is lower than the atmospheric pressure, thereby,
the volatile components are gasified.

14. The method for processing a fluorine-containing electrolyte solution according to claim 4 ,
wherein, in the gasification step,
the electrolyte solution is heated at 80° C. to 150° C. under the reduced pressure which is equal to or higher than 5 kPa and is lower than the atmospheric pressure, thereby
the volatile components are gasified.

15. The method for processing a fluorine-containing electrolyte solution according to claim 5 ,
wherein, in the gasification step,
the electrolyte solution is heated at 80° C. to 150° C. under the reduced pressure which is equal to or higher than 5 kPa and is lower than the atmospheric pressure, thereby
the volatile components are gasified.

Assignees

• Mitsubishi Materials Corp

Inventors

• Hayashi Hiroshi
• Hirata Koichiro
• Tsurumaki Hidenori
• Hoshina Hisashi

Classifications

• C10L1/02

  essentially based on components consisting of carbon, hydrogen, and oxygen only · CPC title

• H01M10/54 Primary

  Reclaiming serviceable parts of waste accumulators · CPC title

• H01M2300/0034

  Fluorinated solvents · CPC title

• C01F11/22

  Fluorides · CPC title

• Y02W30/84

  Recycling of batteries or fuel cells · CPC title