Image forming apparatus, method for controlling image forming apparatus

Patent metadata

Field	Value
Publication number	US-9841715-B2
Application number	US-201615333041-A
Country	US
Kind code	B2
Filing date	Oct 24, 2016
Priority date	Nov 12, 2015
Publication date	Dec 12, 2017
Grant date	Dec 12, 2017

Abstract

In an image forming apparatus, includes a sheet supplying portion, an intermediate tray, a discharge tray, a post-processing portion, a jam detecting portion, a discontinuation control portion, a dummy feed control portion, and a supplementary printing control portion. The dummy feed control portion, after the paper jam is solved, causes an image forming portion to execute a dummy feed process in which sheets as many as a predetermined dummy feed number are conveyed from the sheet supplying portion to the intermediate tray, without formation of images on the sheets. The supplementary printing control portion cause the image forming portion to execute a supplementary printing process in which images are formed on one or more sheets, the images being images of remaining pages that are obtained by excluding pages corresponding to the dummy feed number of sheets starting from a beginning page, from all pages.

First claim

The invention claimed is:

1. An image forming apparatus comprising:
at least one sheet supplying portion in which sheets are set;
a pre-processing portion including a sheet conveying portion configured to convey the sheets and an image forming portion configured to form images on the sheets, the pre-processing portion configured to execute a continuous printing process in which a plurality of pages of images are formed on a plurality of sheets while the plurality of sheets are conveyed one by one from the sheet supplying portion along a predetermined conveyance path;
an intermediate tray provided on a downstream side of the conveyance path in a conveyance direction, and configured to temporarily store the plurality of sheets with the images formed thereon;
at least one discharge tray provided on a downstream side of the intermediate tray in the conveyance direction, and configured to receive the plurality of sheets;
a post-processing portion configured to execute a post-processing in which to perform a predetermined work collectively on the plurality of sheets collected on the intermediate tray, and to discharge a bundle of sheets on which the work was performed, from the intermediate tray to the discharge tray;
a jam detecting portion configured to detect a paper jam of one or more sheets that has occurred in the conveyance path;
a discontinuation control portion configured to, when the paper jam is detected while the continuous printing process is performed by the pre-processing portion, discontinue the continuous printing process until the paper jam is solved;
a dummy feed control portion configured to, after the paper jam is solved, cause the pre-processing portion to execute a dummy feed process in which sheets as many as a predetermined dummy feed number are conveyed from the sheet supplying portion to the intermediate tray, without formation of images on the sheets;
a supplementary printing control portion configured to, after the dummy feed process, cause the pre-processing portion to execute a supplementary printing process in which images are formed on one or more sheets conveyed from the sheet supplying portion, the images being images of remaining pages that are obtained by excluding pages corresponding to the dummy feed number of sheets starting from a beginning page, from all pages that are a target of the continuous printing process; and
a post-supplementary-process control portion configured to, after the supplementary printing process, cause the post-processing portion to execute the post-processing.

2. The image forming apparatus according to claim 1 further comprising:
a remaining sheet discharge control portion configured to, in a case where a number of sheets that had been conveyed to the intermediate tray during the continuous printing process before the continuous printing process was discontinued, is less than a unit number that represents a number of sheets processed in one execution of the continuous printing process, cause the post-processing portion to, before the dummy feed process is executed, discharge the sheets remaining in the intermediate tray without performing the work.

3. The image forming apparatus according to claim 1 further comprising:
a copy-unit control portion configured to cause the pre-processing portion to execute a copy-unit printing process in which the continuous printing process is repeated as many times as a specified number of copies that has been set in advance, and cause the post-processing portion to execute a copy-unit post-processing in which the post-processing is performed each time a unit number of sheets are collected on the intermediate tray, the unit number representing a number of sheets processed in one execution of the continuous printing process;
a succeeding copy number calculating portion configured to calculate a succeeding number of copies that is a number of copies that is obtained by subtracting, from the specified number of copies, a number of copies that is obtained by adding one to a number of copies on which the sheet binding process had been completed before the continuous printing process was discontinued; and
a succeeding control portion configured to, after the paper jam is solved and before the dummy feed process is executed, cause the pre-processing portion and the post-processing portion to execute the copy-unit printing process and the copy-unit post-processing on the succeeding number of copies.

4. The image forming apparatus according to claim 3 further comprising:
a remaining sheet discharge control portion configured to, in a case where a number of sheets that had been conveyed to the intermediate tray during the continuous printing process before the continuous printing process was discontinued, is less than the unit number, cause the post-processing portion to, before the dummy feed process is executed, discharge the sheets remaining in the intermediate tray without performing the work.

5. The image forming apparatus according to claim 4 , wherein
the at least one discharge tray is a plurality of discharge trays, and
the succeeding control portion causes the post-processing portion to discharge the bundle of sheets to a discharge tray that is different from the discharge tray to which the remaining sheet discharge control portion discharges the sheets.

6. The image forming apparatus according to claim 1 , wherein
the at least one sheet supplying portion is a plurality of sheet supplying portions, and
the dummy feed control portion causes the pre-processing portion to convey sheets from a sheet supplying portion that is different from the sheet supplying portion used in the continuous printing process and the supplementary printing process.

7. The image forming apparatus according to claim 1 further comprising:
a dummy feed number automatic setting portion configured to set, as a dummy feed number, a number of sheets that had been conveyed to the intermediate tray during the continuous printing process before the continuous printing process was discontinued.

8. The image forming apparatus according to claim 1 further comprising:
an operation portion configured to receive operations of inputting information; and
a dummy feed number manual setting portion configured to set the dummy feed number in accordance with an operation performed on the operation portion.

9. The image forming apparatus according to claim 1 , wherein
the work is a sheet binding work to bind a plurality of sheets.

10. The image forming apparatus according to claim 1 , wherein
the work is a sheet folding work to fold a plurality of sheets.

11. A method for controlling an image forming apparatus that includes:
a sheet supplying portion in which sheets are set;
a pre-processing portion including a sheet conveying portion configured to convey the sheets and an image forming portion configured to form images on the sheets, the pre-processing portion configured to execute a continuous printing process in which a plurality of pages of images are formed on a plurality of sheets while the plurality of sheets are conveyed one by one from the sheet supplying portion along a predetermined conveyance path;
an intermediate tray provided on a downstream side of the conveyance path in a conveyance direction, and configured to temporarily store the plurality of sheets with the images formed thereon;
a discharge tray provided on a downstream side of the intermediate tray in the conveyance direction, and configured to receive the plurality of sheets;
a post-processing portion configured to execute a post-processing in which to perform a predetermined work collectively on the plurality of sheets collected on the interme

Assignees

• Kyocera Document Solutions Inc

Inventors

• Miyake Masayuki

Classifications

• G03G15/70 Primary

  Detecting malfunctions relating to paper handling, e.g. jams · CPC title

• B65H2408/121

  stationary stapler · CPC title

• G03G15/5012

  Priority interrupt; Job recovery, e.g. after jamming or malfunction · CPC title

• B65H45/18

  Oscillating or reciprocating blade folders (carried on rotary members B65H45/16) · CPC title

• B65H31/3027

  by the nip between moving belts or rollers (pile being formed between belts or rollers B65H29/145) · CPC title